Method and apparatus for operating an electrochemical fuel cell with periodic fuel starvation at the anode

• US 6,096,448 A
• Filed: 12/23/1997
• Issued: 08/01/2000
• Est. Priority Date: 12/23/1997
• Status: Expired due to Fees

• Current Assignee: BDF IP Holdings Ltd. (Superior Plus Corporation)
• Original Assignee: Ballard Power Systems Corporation (Superior Plus Corporation)
• Inventors: Allan, deceased, Derek E., Allan, administrator, by Patricia Joanne, Chan, John K. K., Longley, Cindy J., Roberts, Joy A., Wilkinson, David P., Johannes, Erik P., St-Pierre, Jean, Chow, Clarence Y. F.
• Primary Examiner(s): Nuzzolillo, Maria
• Assistant Examiner(s): Crepeau, Jonathan
• Application Number:
  US08/998,133
• Time in Patent Office: 952 Days
• Field of Search: 429/13, 429/17, 429/19, 429/21, 429/22, 429/23, 429/12, 429/40
• US Class Current: 429/443
• CPC Class Codes: H01M 2300/0082 Organic polymers
• CPC Class Codes: H01M 8/0263 having meandering or serpentine paths
• CPC Class Codes: H01M 8/0267 having heating or cooling means, e.g. heaters or coolant flow channels
• CPC Class Codes: H01M 8/04089 of gaseous reactants
• CPC Class Codes: H01M 8/04201 Reactant storage and supply, e.g. means for feeding, pipes
• CPC Class Codes: H01M 8/0662 Treatment of gaseous reactants or gaseous residues, e.g. cleaning
• CPC Class Codes: H01M 8/241 with solid or matrix-supported electrolytes
• CPC Class Codes: H01M 8/2483 characterised by internal manifolds
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A method and apparatus is provided for operating an electrochemical fuel cell with periodic momentary fuel starvation at the anode. It is believed that such momentary periodic fuel starvation conditions cause the anode potential to increase, resulting in the oxidation and removal of electrocatalyst poisons from the anode electrocatalyst and improved fuel cell performance. In a preferred method, while successive localized portions of the fuel cell anode are momentarily periodically fuel starved, the remainder of the fuel cell anode remains electrochemically active and saturated with fuel such that the fuel cell is continually available to generate power.

Claims

1. A method of operating a solid polymer electrolyte fuel cell, said method comprising:

supplying an oxidant stream to the cathode of said fuel cell;

supplying a fuel stream to the anode of said fuel cell; and

periodically fuel starving at least a portion of said anode, while continuing to produce electrical power from said fuel cell.

2. The method of claim 1 wherein said method comprises periodically interrupting the supply of said fuel stream to said fuel cell anode.

3. The method of claim 2 wherein said solid polymer electrolyte fuel cell is one of a plurality of solid polymer electrolyte fuel cells in a fuel cell stack.

4. The method of claim 3 wherein the supply of fuel to each anode of said plurality of fuel cells is not simultaneously interrupted.

5. The method of claim 2 wherein the supply of said fuel stream to said fuel cell anode is interrupted at regular time intervals.

6. The method of claim 2 further comprising closing a valve downstream of said fuel cell anode substantially simultaneously with said interruption of supply of said fuel stream to prevent said fuel stream from being exhausted from said fuel cell anode.

7. The method of claim 2 further comprising:

monitoring an operational parameter of said fuel cell; and

adjusting the frequency with which said fuel supply stream to said fuel cell anode is interrupted responsive to said monitored parameter.

8. The method of claim 2 further comprising:

monitoring an operational parameter of said fuel cell; and

adjusting the duration of said interruption of said fuel supply stream to said fuel cell anode responsive to said monitored parameter.

9. The method of claim 1 wherein said method comprises periodically introducing pulses of a substantially fuel-free fluid into said fuel stream upstream of said fuel cell anode, whereby successive portions of said anode are fuel starved.

10. The method of claim 9 wherein said pulses of substantially fuel-free fluid are introduced into said fuel stream at regular time intervals.

11. The method of claim 9 further comprising:

measuring an operational parameter of said fuel cell; and

adjusting the frequency with which said pulses of substantially fuel-free fluid are introduced into said fuel stream responsive to said measured operational parameter.

12. The method of claim 9 further comprising:

measuring an operational parameter of said fuel cell; and

adjusting the volume of said pulses of substantially fuel-free fluid introduced into said fuel stream responsive to said measured parameter.

13. The method of claim 9 wherein said substantially fuel-free fluid introduced into said fuel stream is cooler than the internal operating temperature of said fuel cell.

14. The method of claim 9 wherein said substantially fuel-free fluid comprises water.

15. The method of claim 9 wherein said substantially fuel-free fluid comprises oxygen.

16. The method of claim 9 wherein said substantially fuel-free fluid is unreactive at said fuel cell anode.

17. The method of claim 9 wherein said fuel stream is a gas stream and said substantially fuel-free fluid is a liquid.

18. The method of claim 17 wherein said substantially fuel-free fluid is a coolant.

19. The method of claim 9 wherein said fuel stream is a gas stream and said substantially fuel-free fluid is a gas.

20. The method of claim 19 wherein said substantially fuel-free gas is selected from the group consisting of nitrogen, argon, helium, and hydrocarbons.

21. The method of claim 19 wherein said substantially fuel-free gas comprises exhaust gas from said fuel cell cathode.

22. The method of claim 9 wherein said fuel stream is a liquid stream and said substantially fuel-free fluid is a gas.

23. The method of claim 9 wherein said fuel stream is a liquid stream and said substantially fuel-free fluid is a liquid.

24. The method of claim 23 wherein said liquid fuel stream comprises aqueous methanol and said substantially fuel-free fluid is water.

25. The method of claim 23 wherein said substantially fuel-free fluid is immiscible with said liquid fuel stream.

26. The method of claim 9 further comprising the steps of periodically:

closing a fuel supply valve to stop the flow of said fuel stream upstream of said solid polymer electrolyte fuel cell; and

opening an interrupt valve to introduce a pulse of a substantially fuel-free fluid stream into said fuel stream.

27. The method of claim 9 wherein said fuel supply stream is maintained at a lower pressure than said substantially fuel-free fluid stream, and said method further comprises periodically opening an interrupt valve to introduce a pulse of a substantially fuel-free fluid stream into said fuel stream.

28. The method of claim 1 wherein said method comprises periodically connecting a transient electrical load to draw electrical power from said solid polymer electrolyte fuel cell.

29. The method of claim 28 wherein the rate of supply of said fuel stream to said solid polymer electrolyte fuel cell anode is not increased in response to the connection of said transient load.

30. The method of claim 28 wherein said transient electrical load comprises a capacitor.

31. The method of claim 28 wherein said transient electrical load is connected to draw electrical power from said solid polymer electrolyte fuel cell at regular time intervals.

32. The method of claim 28 further comprising:

monitoring an operational parameter of said solid polymer electrolyte fuel cell; and

adjusting the frequency with which said transient electrical load is connected to draw electrical power from said solid polymer electrolyte fuel cell responsive to said monitored parameter.

33. The method of claim 28 further comprising:

monitoring an operational parameter of said solid polymer electrolyte fuel cell; and

adjusting the duration for which said transient electrical load is periodically connected to draw electrical power from said fuel cell responsive to said monitored parameter.

34. The method of claim 28 wherein said solid polymer electrolyte fuel cell is one of a plurality of solid polymer electrolyte fuel cells arranged in a stack, and the periodic connection of said transient load to draw power from each one of said plurality of solid polymer electrolyte fuel cells is not simultaneous.

35. The method of claim 1 wherein said fuel stream comprises hydrogen, carbon monoxide and carbon dioxide.

36. The method of claim 1 wherein said solid polymer electrolyte fuel cell is a direct methanol fuel cell and said fuel stream comprises aqueous methanol.

37. The method of claim 1 wherein at least one of the duration and frequency of said periodic fuel starvation is selected as a function of the concentration of catalyst poisoning species in said fuel stream.

38. The method of claim 2 wherein said fuel stream is periodically interrupted for a duration of one second.

39. A method of operating a fuel cell assembly comprising a plurality of fuel cells, each of said fuel cells comprising an anode and a cathode, said method comprising:

supplying an oxidant stream to said cathodes;

supplying a fuel stream to said anodes; and

periodically fuel starving at least one of said anodes such that a cell reversal occurs in said at least one of said fuel cells while continuing to generate electrical power from said fuel cell assembly.