Method for forming a through-hole through the circumferential wall of a metal pipe and a metal pipe worked by the said method

• US 6,098,441 A
• Filed: 11/12/1998
• Issued: 08/08/2000
• Est. Priority Date: 11/14/1997
• Status: Expired due to Term

• Current Assignee: Usui Kokusai Sangyo Kaisha Limited
• Original Assignee: Usui Kokusai Sangyo Kaisha Limited
• Inventors: Hada, Hiroshi, Takikawa, Kazunori
• Primary Examiner(s): Larson, Lowell A.
• Application Number:
  US09/190,316
• Time in Patent Office: 635 Days
• Field of Search: 72/71, 72/325, 72/370.27, 83/54, 29/890.142, 239/568, 239/601
• US Class Current: 72/370.27
• CPC Class Codes: B21C 37/292 Forming collars by drawing or pushing a rigid forming tool through an opening in the tube wall
• CPC Class Codes: B21C 37/294 Forming collars by compressing a fluid or a yieldable or resilient mass in the tube
• CPC Class Codes: Y10T 29/49432 Nozzle making

Abstract

A method for forming a through-hole through the circumferential wall of a metal pipe includes the steps of forming at least a thin portion by removing an outside circumferential surface portion of a metal pipe, and forming a through-hole in the thin portion from outside or inside and, at the same time, forming a cylindrical burring wall on the inside or outside circumferential surface side of the metal pipe. The through-hole may be formed by pressing the thin portion from outside with a punch. Alternatively, a preparatory through-hole may be formed together with the thin portion by removing the outside circumferential surface portion of the metal pipe. As a further alternative, the through-hole may be formed from outside with a punch having a larger diameter than the preparatory through-hole, or may be formed by pressing the thin portion from outside or inside by means of fluid pressure or a sphere.

Claims

1. A method for forming a through-hole through a circumferential wall of a metal pipe, said circumferential wall having opposite inside and outside circumferential surfaces and a longitudinal axis, said method comprising the steps of:

cutting the outside circumferential surface of the metal pipe to form a thin portion extending only partly through the circumferential wall; and

pressing the thin portion with sufficient force for forming a through-hole in the thin portion, and, at the same time, forming a cylindrical burring wall on portions of the circumferential wall of the metal pipe surrounding the through hole.

2. The method according to claim 1, wherein the through-hole is formed by pressing the thin portion from outside with a punch.

3. The method according to claim 1, wherein the through-hole is formed by pressing the thin portion with fluid pressure.

4. The method according to claim 1, wherein the cutting step comprises cutting the outside circumferential surface in a direction substantially transverse to the longitudinal axis.

5. The method according to claim 4, wherein the step of forming a transverse cut is formed by rotating a grind stone against the outside circumferential surface, such that said thin portion defines an outwardly facing concave region on said outside circumferential surface.

6. The method according to claim 4, wherein the step of forming a transverse cut comprises moving a blade substantially linearly such that said thin portion defines a groove on said outside circumferential surface.

7. The method according to claim 1, wherein the pressing of the thin portion is carried out such that the through-hole and the cylindrical burring are aligned substantially along a radius of the circumferential wall.

8. The method according to claim 1, wherein the pressing of the thin portion is carried out such that the through-hole and the cylindrical burring are aligned substantially parallel to a radius of the circumferential wall and offset from the longitudinal axis.

9. The method according to claim 1, wherein the pressing of the thin portion is carried out such that the through-hole and the cylindrical burring are aligned substantially at an angle to a radius of the circumferential wall.

10. The method according to claim 1, wherein the inside and outside circumferential surfaces are spaced from one another to define a thickness at locations spaced from the thin portion, and wherein the pressing step is carried out such that the through hole and the cylindrical burring wall define a combined length greater than the thickness of the cylindrical wall.

11. A method for forming a through-hole through a circumferential wall of a metal pipe, said circumferential wall having opposite inside and outside circumferential surfaces, said method comprising the steps of:

forming a thin portion in the circumferential wall by cutting the outside circumferential surface only partly through the circumferential wall and thereby removing a portion of the outside circumferential surface of the metal pipe; and

forming a through-hole by pressing the thin portion from outside with a punch with sufficient force for simultaneously forming a cylindrical burring wall on an inside circumferential surface of the metal pipe at a location on the inside circumferential surface aligned with the through-hole.

12. A method for forming a through-hole through a circumferential wall of a metal pipe, said circumferential wall having opposite inside and outside circumferential surfaces, said method comprising the steps of:

forming a thin portion in the circumferential wall by cutting the outside circumferential surface substantially transverse to the metal pipe for removing a portion of the outside circumferential surface of the metal pipe; and

forming a through-hole by pressing the thin portion with fluid pressure, and, at the same time, forming a cylindrical burring wall on a selected one of the inside or outside circumferential surfaces of the metal pipe.

13. A metal pipe having a circumferential wall with opposite inside and outside circumferential surfaces, the metal pipe being formed with a thin portion in the circumferential wall formed by cutting the outer circumferential surface transverse to the circumferential wall and removing an outside circumferential surface portion the metal pipe, the thin portion defining a surface area, a through-hole formed through the thin portion of circumferential wall, the through-hole having a cross-sectional area smaller than the area of the thin portion, a burring wall projecting from the circumferential wall of the metal pipe and aligned substantially concentrically with the through-hole.

14. The metal pipe of claim 13, wherein the burring wall projects inwardly from said inside circumferential surface of said circumferential wall.

15. The metal pipe of claim 13, wherein the burring wall projects outwardly from the thin portion.

16. The metal pipe of claim 13, wherein the through-hole is disposed substantially symmetrically on the thin portion.

17. The metal pipe of claim 13, wherein the through-hole and the burring wall are aligned with a radius of the circumferential wall.

18. The metal pipe of claim 13, wherein the through-hole and the burring wall are aligned parallel to a radius of the circumferential wall.

19. The metal pipe of claim 13, wherein the through-hole and the burring wall are aligned at an angle to a radius of the circumferential wall.