Optical focusing device and method

• US 6,098,887 A
• Filed: 09/11/1998
• Issued: 08/08/2000
• Est. Priority Date: 09/11/1998
• Status: Expired due to Fees

• Current Assignee: Microscan Systems Inc (Omron Corporation)
• Original Assignee: Robotic Vision Systems, Inc. (Omron Corporation)
• Inventors: Figarella, Luis A, Stern, Howard, McKinley, Harry, Van Tassell, Jon E., Imrie, David A.
• Primary Examiner(s): Le, Thien M.
• Application Number:
  US09/152,229
• Time in Patent Office: 697 Days
• Field of Search: 235/462.01, 235/462.22, 235/462.11, 235/462.09, 235/462.1, 235/462.23, 235/462.24, 235/462.25, 235/462.32, 235/462.36, 235/462.35 , 235/462.41, 235/472.01
• US Class Current: 235/472.01
• CPC Class Codes: G06K 7/10742 including a diffuser for diffusing the light from the light source to create substantially uniform illumination of the target record carrier
• CPC Class Codes: G06K 7/10811 Focalisation

Abstract

A hand held, omnidirectional symbology or bar code reader for imaging linear and two dimensional (matrix, maxi-code) bar codes over relatively long working distances. The reader includes an imaging system including a focusing objective taking lens and a two-dimensional photodetector that operate to form an image of a bar code in X and Y directions simultaneously and generate an electrical signal representative of the code for subsequent downstream processing which extracts information embedded in a bar code. Focusing is achieved via a rotating disk that carries a plurality of optical shims for different focus zones. A through-the-lens (TTL) targeting system is provided to visually assist the user in positioning the reader for a variety of code modalities to assure that a bar code will be captured within the field of view and be sharply imaged on the photodetector when the lens is focused. Two different forms of artificial illumination are provided to accommodate nearby codes that may be either specular or partially diffuse and more distant codes where the reflection characteristics have less impact on code contrast. Elements of the photodetector are used to assess available light levels and activate the artificial illumination system when ambient light levels are low. Ranging through the lens using elements of the photodetector is included to provide information to set the focus of the objective lens in one of many possible focusing zones. All of the reader'"'"'s components are housed in an ergonomically designed shell to reduce user repetitive stress injuries while providing access to a user interface and a protective cover for the reader'"'"'s various systems.

Claims

1. A hand held symbology reader comprising:

a portable housing configured to be held by a user such that the user can manipulate the reader for purposes of aiming it at a symbology to be read;

a two-dimensional photodetector having an active area positioned in said housing at a predetermined location; and

an objective taking lens positioned with respect to said two-dimensional photodetector to image symbologies on said active area thereof, said objective taking lens including a plurality of stationary lens elements fixedly aligned along an optical axis and at least one focusing element that is rotatable about an axis offset with respect to said optical axis, said focusing element being moveable transversely with respect to said optical axis to change the focus of said objective taking lens between at least two focusing zones so that said objective taking lens can image both linear and matrix symbologies over working distances that at least partially overlap with respect to linear and matrix symbologies.

2. The hand held symbology reader of claim 1 wherein said objective taking lens is structured so that said hand held symbology reader can be tilted through 30°

with respect to the normal.

3. The hand held symbology reader of claim 1 having an overall working distance ranging substantially between 1.5 and 16 inches.

4. The hand held symbology reader of claim 1 wherein said objective taking lens comprises four elements of form plus, plus, minus, plus.

5. The hand held symbology reader of claim 4 wherein the first two elements of said objective taking lens are polycarbonate and the last two of acrylic.

6. The hand held symbology reader of claim 1 wherein said focusing element comprises a plurality of focusing shims of different thickness to change the optical path length of said objective taking lens so that symbologies positioned at different locations within the field of view of said hand held symbology reader will be acceptably imaged on said active area of said two-dimensional photodetector.

7. The hand held symbology reader of claim 1 wherein said focusing element comprises a rotating disk in combination with at least one fixed element, the combination being structured to vary the optical properties of said objective taking lens so that symbologies positioned at different locations within the field of view of said hand held symbology reader will be acceptably imaged on said active area of said two-dimensional photodetector.

8. The hand held symbology reader of claim 7 wherein at least one said fixed element is positioned along the optical axis of said objective taking lens so that it is in alignment with the periphery of said rotating disk on at least one side thereof.

9. The hand held symbology reader of claim 7 wherein said rotating disk of said combination has at least one surface having a shape in the form of an analytic function describable as a polynomial of at least 5^th order.

10. The hand held symbology reader of claim 1 wherein said focusing element comprises a rotating disk in combination with a fixed prismatic element, the combination being structured to provide a continuum of varying thickness along the optical axis of said objective taking lens.

11. The hand held symbology reader of claim 1 wherein said focusing element comprises a unitary disk having surface structure to provide for changing the focus of said objective taking lens between at least two focusing zones so that said objective taking lens can image both linear and matrix symbologies over said working distances.

12. The hand held symbology reader of claim 11 wherein said surface structure comprises a continuum about said periphery.

13. The hand held symbology reader of claim 1 further including artificial illumination means for providing supplemental illumination on a bar code when ambient light levels are too low for acceptable imaging.

14. The hand held symbology reader of claim 13 wherein said illumination means is operative to provide diffuse illumination for nearby matrix symbologies and partially diffuse for both distant linear and matrix symbologies.

15. The hand held symbology reader of claim 14 further including includes means for detecting low light levels and turning on said supplemental illumination means.

16. The hand held symbology reader of claim 1 further including ranging means for determining the distance of bar code and providing a signal to set the focus of a focusing zone.

17. The hand held symbology reader of claim 1 further including targeting means for establishing positioning said hand held symbology reader with respect to a bar code to be read so that the bar code will be within field of view of and focusing range of said hand held symbology reader.

18. The hand held symbology reader of claim 17 wherein said targeting means comprises a through the lens system for projecting a line of light along the optical axis where the line of light is of such a size that, when visually placed over a symbology by a user, the symbology is assured of being within the focusing ability and field of view of said hand held symbology reader.

19. The hand held symbology reader of claim 1 wherein said objective taking lens has an on-axis modulation transfer function having a contrast of at least twenty percent at 66 line pairs in image space.

20. A method for forming an image of a symbology, said method comprising the steps of:

aiming an objective taking lens and a two-dimensional photodetector having an active area positioned behind said objective taking lens by a predetermined distance at the symbology so that the symbology is located with the field of view of the objective taking lens and the two-dimensional photodetector;

continuously rotating a focusing element such that focusing element moves transversely with respect to said optical axis of the objective taking lens to continuously change the focus of said objective taking lens between at least two focusing zones so that said objective taking lens can image both linear and matrix symbologies over working distances that at least partially overlap with respect to linear and matrix symbologies;

forming a series of images of the symbology via the objective taking lens onto the two-dimensional photodetector as the focusing element rotates;

determining the range separating the objective taking lens and the symbology;

determining a best focusing zone of the focusing element that most sharply images the symbology in accordance with the range determined as the focusing element rotates;

capturing an image of the symbology with the two-dimensional photodetector when the best focusing zone of the rotating focusing element is in alignment with the objective taking lens.

21. The method of claim 20 wherein the step of aiming the objective taking lens and two-dimensional photodetector at the symbology comprises projecting a line image of a light source through the objective taking lens substantially along the optical axis thereof to provide a visual indication to permit the line image to be placed over the symbology such that it is within the field of view of the objective taking lens and two-dimensional photodetector.

22. The method of claim 20 wherein said focusing element is selected from the group consisting of disks comprising optical shims, helical surfaces, and analytic function elements.

23. The method of claim 20 further including the step of determining the level of available illumination and providing an artificial source of illumination that is diffuse where symbologies are near and partially diffuse where distant with respect to the objective taking lens.