Electrophysiological mapping and ablation catheter and method

• US 6,099,524 A
• Filed: 01/28/1994
• Issued: 08/08/2000
• Est. Priority Date: 01/28/1994
• Status: Expired due to Term

• Current Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Original Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Inventors: Lipson, David, Jensen, Marc
• Primary Examiner(s): Bahr, Jennifer
• Assistant Examiner(s): HARRIS, SONYA C
• Application Number:
  US08/188,187
• Time in Patent Office: 2,384 Days
• Field of Search: 606/27, 606/28, 606/29, 606/31, 606/39, 606/40, 606/41, 606/45, 606/48, 606/49, 606/50, 607/96, 607/98, 607/115, 607/116, 607/119, 607/122, 600/373, 600/374, 600/509
• US Class Current: 606/41
• CPC Class Codes: A61B 2562/0215 Silver or silver chloride containing
• CPC Class Codes: A61B 2562/043 in a linear array
• CPC Class Codes: A61B 5/287 Holders for multiple electrodes, e.g. electrode catheters for electrophysiological study [EPS]

Abstract

A mapping and ablating catheter having a short distal tip electrode comprising a bio-compatible outer surface and a thermal dissipating mass for dissipating heat received by the electrode. The outer surface may be formed by plating a thin layer of gold or platinum on the dissipating mass, or the entire electrode may be formed of a homogenous material such as a gold alloy that is bio-compatible thereby forming the outer surface with the mass itself. An alloy having a thermal conductivity greater than pure platinum is used so that the ablation procedure can be completed before exceeding the temperature limits. In one case, the entire electrode was formed of a 88% gold 12% nickel alloy. The electrical feed to the electrode is oversized to also dissipate heat received by the electrode. The electrode is no greater than five mm in length yet produces an ablation volume equal to or greater than longer electrodes. One or more band electrodes may also include thermal dissipating masses.

Claims

1. A catheter for mapping and ablating biological tissue, the biological tissue being located in a biological structure in which fluids flow past the tissue to be ablated, the catheter having a size such that it can be percutaneously positioned at the tissue to be ablated, the catheter comprising:

a body member having a size such that it can be percutaneously introduced to a patient and having a distal end and a proximal end;

an electrode mounted at the distal end of the body member with a distal tip extending distally from the body member, the distal tip having a size such that it can provide relatively high resolution mapping and a shape and a length such that when positioned against the tissue for ablation, a portion of the distal tip is not in contact with the tissue and extends into contact with the fluids in the biological structure for communicating heat to the fluids thereby cooling the electrode, the electrode comprising;

an outer surface formed of a biologically compatible material with a thermal conductivity at least as great as platinum 10 iridium that completely covers the distal tip; and

a thermal dissipating mass formed of a material having a thermal conductivity greater than pure platinum, said mass extending into the distal tip and said portion extending into the distal tip being completely covered by the outer surface for dissipating heat received by the electrode.

2. The catheter of claim 1 wherein the outer surface of the electrode comprises a layer of bio-compatible material intimately bonded to the thermal dissipating mass, the material of the outer layer selected to have a thermal conductivity at least as great as that of platinum 10 iridium.

3. The catheter of claim 2 wherein the material of the outer layer of the electrode is selected from a bio-compatible material in the group consisting of:

gold and gold alloys;

platinum and platinum alloys;

titanium;

tungsten;

stainless steel; and

cobalt based bio-compatible materials.

4. The catheter of claim 1 wherein the electrode is formed of a material having a thermal conductivity exceeding:

##EQU2## where;

C=centigrade

cm=centimeters

s=seconds

cal=calories.

5. The catheter of claim 1 further comprising:

an electrical conductor connected to the electrode and extending to the proximal end of the body member;

wherein the electrical conductor is formed of a material having a thermal conductivity greater than platinum, and has a larger diametrical size than the size needed to conduct the amount of electricity to the electrode for ablation;

wherein the electrical conductor conducts heat away from the electrode.

6. The catheter of claim 5 wherein the electrical conductor is formed of a copper alloy.

7. The catheter of claim 1 wherein the electrode has a rounded shape and a length of not more than five mm.

8. The catheter of claim 1 further comprising a temperature sensor mounted in the thermal mass for sensing the temperature of the electrode.

9. The catheter of claim 1 further comprising a band electrode mounted at the distal end of the body member and comprising:

an outer surface formed of a biologically compatible material with a thermal conductivity at least as great as platinum 10 iridium; and

a thermal dissipating mass formed of a material having a thermal conductivity greater than pure platinum and disposed in contact with the outer surface for dissipating heat received by the electrode.

10. The catheter of claim 9 wherein the outer surface of the band electrode comprises a layer of bio-compatible material intimately bonded to the thermal dissipating mass, the material of the outer layer selected to have a thermal conductivity at least as great as that of platinum 10 iridium.

12. The catheter of claim 9 further comprising a temperature sensor mounted in the thermal mass of the band electrode for sensing the temperature of the electrode.

13. The catheter of claim 1 wherein:

the electrode has a generally cylindrical shape with a rounded end so that when engaged with the tissue to be ablated, a portion of the electrode outer surface contacts the fluids in the biological structure;

the thermal mass being located in contact with the outer surface for conducting heat received from the tissue through the outer surface and to the fluids.

11. A catheter for mapping and ablating biological tissue, the biological tissue being located in a biological structure in which fluids flow past the tissue to be ablated, the catheter having a size such that it can be percutaneously positioned at the tissue to be ablated, the catheter comprising:

a body member having a size such that it can be percutaneously introduced to a patient and having a distal end and a proximal end;

an electrode mounted at the distal end of the body member, the electrode having a size such that it can provide relatively high resolution mapping and a shape and a length such that when positioned against the tissue for ablation, a portion of the electrode is not in contact with the tissue and extends into contact with the fluids in the biological structure for communicating heat to the fluids thereby cooling the electrode, the electrode comprising;

an outer surface formed of a biologically compatible material with a thermal conductivity at least as great as platinum 10 iridium, wherein the outer surface completely covers the electrode portions to be positioned against tissue and in contact with the fluids of the biological structure; and

a thermal dissipating mass formed of a material having a thermal conductivity greater than pure platinum and disposed in contact with the outer surface for dissipating heat received by the electrode;

a band electrode mounted at the distal end of the body member and comprising;

an outer surface formed of a biologically compatible material with a thermal conductivity at least as great as platinum 10 iridium; and

a thermal dissipating mass formed of a material having a thermal conductivity greater than pure platinum and disposed in contact with the outer surface for dissipating heat received by the electrode;

wherein the outer surface and the thermal dissipating mass of the band electrode are formed as a unitary structure of a homogenous alloy of material having a thermal conductivity exceeding pure platinum.

14. A catheter for mapping and ablating biological tissue, the biological tissue being located in a biological structure in which fluids flow past the tissue to be ablated, the catheter having a size such that it can be percutaneously positioned at the tissue to be ablated, the catheter comprising:

a body member having a size such that it can be percutaneously introduced to a patient and having a distal end and a proximal end;

an electrode mounted at the distal end of the body member and having a distal tip extending distally from the body member, the distal tip having a size such that it can provide relatively high resolution mapping and a shape and a length such that when positioned against the tissue for ablation, a portion of the electrode is not in contact with the tissue and extends into contact with the fluids in the biological structure for communicating heat to the fluids thereby cooling the electrode, the electrode comprising a thermal dissipating mass, a portion of which extends into the distal tip, said distal tip portion being formed entirely of a biologically compatible material having a thermal conductivity greater than pure platinum for dissipating heat received by the electrode.

15. The catheter of claim 14 wherein the electrode is formed entirely of a homogenous bio-compatible material selected from the group consisting of:

gold and gold alloys;

pure titanium; and

pure tungsten.

16. The catheter of claim 14 further comprising:

an electrical conductor connected to the electrode and extending to the proximal end of the body member;

wherein the electrical conductor is formed of a material having a thermal conductivity greater than platinum, and has a larger diametrical size than the size needed to conduct the amount of electricity to the electrode for ablation;

wherein the electrical conductor conducts heat away from the electrode.

17. The catheter of claim 16 wherein the electrical conductor is formed of a copper alloy.

18. The catheter of claim 14 wherein the electrode has a rounded shape and a length of not more than five mm.

19. The catheter of claim 14 further comprising a temperature sensor mounted in the thermal mass for sensing the temperature of the electrode.

20. The catheter of claim 14 further comprising a band electrode mounted at a distal end of the body member and comprising:

an outer surface formed of a biologically compatible material with a thermally conductivity at least as great as platinum 10 iridium; and

a thermal dissipating mass formed of a material having a thermal conductivity greater than pure platinum and disposed in contact with the outer surface for dissipating heat received by the electrode.

21. The catheter of claim 20 wherein the outer surface of the band electrode comprises a layer of bio-compatible material intimately bonded to the thermal dissipating mass, the material of the outer layer selected to have a thermal conductivity at least as great as that of platinum 10 iridium.

22. The catheter of claim 20 wherein the outer surface and the thermal dissipating mass of the band electrode are formed as a unitary structure of a homogenous alloy of material having a thermal conductivity exceeding pure platinum.

23. The catheter of claim 20 further comprising a temperature sensor mounted in the thermal mass of the band electrode for sensing the temperature of the electrode.

24. A catheter for mapping and ablating biological tissue, the biological tissue being located in a biological structure in which fluids flow past the tissue to be ablated, the catheter comprising:

a body member having a size such that it can be percutaneously introduced to a patient and having a distal end and a proximal end; and

a tip electrode mounted at the distal end of the body member, the electrode having a size such that it can provide relatively high resolution mapping and a shape and a length such that when positioned against the tissue for ablation, a portion of the electrode is not in contact with the tissue and extends into contact with the fluids in the biological structure for communicating heat to the fluids thereby cooling the electrode;

wherein the tip electrode is formed of a chemically inert, biocompatible and homogeneous material having a thermal conductivity exceeding pure platinum.

25. The catheter of claim 24 wherein the material of the tip electrode is selected from the group consisting of:

gold and gold alloys;

pure titanium; and

pure tungsten.

26. The catheter of claim 24 further comprising:

an electrical conductor connected to the tip electrode and extending to the proximal end of the body member;

wherein the electrical conductor is formed of a material having a thermal conductivity greater than platinum, and has a larger diametrical size than the size needed to conduct the amount of electricity to the tip electrode for ablation;

wherein the electrical conductor conducts heat away from the electrode.

27. The catheter of claim 26 wherein the electrical conductor is formed of a copper alloy.

28. The catheter of claim 24 wherein the tip electrode has a rounded shape and a length of not more than five mm.

29. The catheter of claim 24 further comprising a temperature sensor mounted on the tip electrode for sensing the temperature of the tip electrode.

30. The catheter of claim 24 further comprising a band electrode mounted at a distal end of the body member proximal from the tip electrode, said band electrode formed of a chemically inert, biocompatible and homogeneous material having a thermal conductivity exceeding pure platinum.

31. The catheter of claim 30 wherein the material of the band electrode is selected from the group consisting of:

gold and gold alloys;

pure titanium; and

pure tungsten.

32. The catheter of claim 30 further comprising a temperature sensor mounted to the band electrode for sensing the temperature of the band electrode.