Grain quality monitor

• US 6,100,526 A
• Filed: 02/06/1998
• Issued: 08/08/2000
• Est. Priority Date: 12/30/1996
• Status: Expired due to Term

• Current Assignee: Textron Systems Corporation (Textron Inc)
• Original Assignee: Dsquared Development, Inc.
• Inventors: Mayes, David M.
• Primary Examiner(s): Font, Frank G.
• Assistant Examiner(s): Nguyen, Tu T.
• Application Number:
  US09/019,667
• Time in Patent Office: 914 Days
• Field of Search: 356/419, 356/328, 356/346, 356/237, 250/339.11, 250/339.02, 250/910
• US Class Current: 250/339.11
• CPC Class Codes: A01D 41/1277 for measuring grain quality
• CPC Class Codes: G01N 2021/8592 Grain or other flowing solid samples
• CPC Class Codes: G01N 21/3563 for analysing solids; Preparation of samples therefor
• CPC Class Codes: G01N 21/359 using near infrared light
• CPC Class Codes: G01N 21/474 Details of optical heads therefor, e.g. using optical fibres
• CPC Class Codes: G01N 21/85 Investigating moving fluids or granular solids

Abstract

Percentage concentrations of constituents of a sample of cereal grain or other agricultural product in a flowing stream are determined while harvesting or processing using a short wave near infrared analyzer. The analyzer irradiates the sample, picks up diffuse reflectance of individual wavelengths from the sample and spatially separates the diffuse reflectance into a response at individual wavelengths. The result is to simultaneously detect the intensities of the individual wavelengths in parallel from the same portion of the product being analyzed. Percentage constituents of the composite substance may then be compared with known percentage constituents to determine the constituents. The analyzer is optically stabilized and is therefore suitable for attaching to the agricultural combine to perform real time measurements in the field.

Claims

1. An apparatus for determining a constituent component of a flowing stream of an agricultural product as it is being harvested on a real time basis, the apparatus being attached to mobile agricultural equipment, the apparatus comprising:

a light source, arranged to irradiate a sample portion of the flowing stream of agricultural product as it is being processed with a plurality of wavelengths within a selected irradiation bandwidth within a near infrared spectrum;

an optical pick up, arranged to receive light energy reflected from the irradiated sample portion;

a wavelength separator, connected to receive light from the optical pick up, and to produce spatially separated light of different wavelengths; and

a detector, connected to receive light from the wavelength separator, and to produce detected intensity signals indicative of light intensity within the wavelength separator bandwidth.

2. An apparatus as in claim 1 wherein the wavelength separator and detector are arranged such that the detected intensity signals at a given sample time represent the response of the apparatus for a range of wavelengths as taken from a sample portion of the flowing stream.

3. An apparatus as in claim 1 wherein the wavelength separator is a linearly variable filter.

4. An apparatus as in claim 1 wherein the flowing stream of agriculture product is located in an agriculture combine.

5. An apparatus as in claim 1 wherein the detector further comprises a detector array connected to produce detected intensity signals indicative of light intensity simultaneously at multiple selected wavelengths.

6. An apparatus as in claim 1 wherein the constituent component is selected from the group consisting of protein, moisture, oil, starch, flour, and hardness.

7. An apparatus as in claim 1 additionally comprising:

an optical fiber, disposed between the optical pick up and the wavelength separator, to couple light energy from an input end to an output end thereof.

8. An apparatus as in claim 7 additionally comprising:

a mode mixer, disposed at the output end of the optical fiber, to attenuate variations in optical intensity of the light from the pick up introduced by the optical fiber.

9. An apparatus as in claim 1 additionally comprising:

an analog to digital converter, connected to receive the detected intensity signals and to provide detected intensity values.

10. An apparatus as in claim 9 additionally comprising:

a computer, connected to receive the detected intensity signals from the detector, and to calculate constituent components of the sample portion of the agricultural product from the detected intensity values.

11. An apparatus as in claim 10 wherein the computer repeats the calculation steps above and averages measurements of a reference spectrum, R, and a sample spectrum, S, to determine the absorption value.

12. An apparatus as in claim 1 wherein the light source and optical pick up are placed in an optical head housing positioned adjacent a side opening in a product chute, and the wavelength separator and detector are placed remotely from the product chute, and wherein an optical fiber is connected between the optical pick up and the wavelength separator to couple light energy between them.

13. An apparatus as in claim 1 wherein the detector is a charge coupled device (CCD) array.

14. In a harvester which includes a product chute for conveying a flowing stream of agricultural product, an analyzer for determining constituent components of the agricultural product as it is being harvested, the analyzer comprising:

a light source, arranged to irradiate a sample portion of the flowing stream of agricultural product as it is fed through the chute, the light source providing a plurality of wavelengths within a selected optical irradiation bandwidth;

an optical pick up, for receiving light energy reflected from the irradiated sample portion;

a wavelength separator, receiving light from the optical pick up, and producing spatially separated light of different wavelengths;

a detector, receiving light from the wavelength separator, and producing detected intensity signals indicative of light intensity simultaneously at multiple selected wavelengths within the dispersing filter bandwidth; and

a computer, for receiving the detected intensity signals from the detector, and for calculating constituent components of the sample portion of the agricultural product from the detected intensity values.

15. A short wavelength-near infrared analysis system for obtaining percentage concentrations of constituents of a composite substance, comprising:

means for irradiating a composite substance simultaneously with short wavelength--near infrared radiation over a specified bandwidth;

means for picking-up electromagnetic radiation reflected from said composite substance;

means for mode mixing the reflected electromagnetic radiation to attenuate variations in intensity due to vibration;

means for spatially separating wavelengths of the reflected electromagnetic radiation as produced by the means for mode mixing;

means for individually detecting in parallel the wavelengths of the spatially separated electromagnetic radiation to obtain percentage concentration of the various constituents of said component substance; and

wherein the analysis system is attached to an agricultural combine for analyzing a flowing stream of agricultural produce on a real time basis during harvesting thereof.

16. A method for determining a constituent component of a flowing stream of an agricultural product as it is being harvested on a real time basis within mobile agricultural equipment, the method comprising the steps of:

irradiating a sample portion of the flowing stream of agricultural product as it is being processed with a plurality of wavelengths within a selected irradiation bandwidth within a near infrared spectrum;

picking up light energy reflected from the irradiated sample portion;

separating wavelengths of the picked up reflected light to produce spatially separated light of different wavelengths; and

detecting intensity signals from the separated wavelengths at multiple selected wavelengths to determine multiple light intensities.

17. A method as in claim 16 wherein the steps of separating and detecting are performed such that the detected intensity signals at a given sample time represent the response for a range of wavelengths as taken from a single sample portion.

18. A method as in claim 16 wherein the step of separating is performed by a linearly variable filter.

19. A method as in claim 16 wherein the flowing stream of agriculture product is located in an agricultural combine.

20. A method as in claim 16 additionally comprising the steps of:

mode mixing the light energy provided by the picking up step, to attenuate variations in optical intensity of the light.

21. A method as in claim 16 additionally comprising the step of:

converting the detected intensity signals to provide digital detected intensity values.

22. A method as in claim 16 additionally comprising the step of:

calculating constituent components of the sample portion of the agricultural product from the detected intensity values.

23. A method as in claim 22 additionally comprising the steps of:

selectively performing the step of picking up diffusely reflected light by operating a pick up shutter in a closed or open position;

selectively performing the step of separating wavelengths by operating an optics block shutter, in a closed or open position; and

wherein the step of calculating constituent components by determining an absorptivity by the steps of;

measuring a dark spectrum, D, as the response with the optics block shutter closed;

measuring a reference spectrum, R, by opening the optics block shutter and closing the pick up shutter;

measuring a sample spectrum, S, with both shutters open; and

determining a light absorption value, A, at the selected wavelength from the relationship

space="preserve" listing-type="equation">A=LOG.sub.10 (R-D/S-D).

24.

24. A method as in claim 23 wherein the step of calibrating is repeated to average measurements of a reference spectrum, R, and a sample spectrum, S, to determine the absorption value.

25. An apparatus for determining at least one constituent component of a flowing stream of an agricultural product as it is being harvested on a real time basis, the apparatus comprising:

a light source, arranged to irradiate a sample portion of the flowing stream of agricultural product as it is being harvested with a plurality of wavelengths within a selected irradiation bandwidth within a near infrared spectrum;

an optical pick up, arranged to receive light energy reflected from the irradiated sample portion;

a linear variable filter, connected to receive light from the optical pick up, and to produce spatially separated light of different wavelengths;

an optical fiber, disposed between the optical pick up and the wavelength separator, to couple light energy from the optical pick up to the linear variable filter; and

a charge coupled device detector array connected to receive light from the wavelength separator, and to produce detected intensity signals indicative of light intensity at multiple selected wavelengths within the dispersing filter bandwidth.

26. An apparatus as in claim 25 wherein the wavelength separator and detector are arranged such that the detected intensity signals at a given sample time represent the response of the apparatus for a range of wavelengths as taken from a sample portion of the flowing stream.

27. An apparatus as in claim 25 additionally comprising:

a mode mixer, coupled to the optical fiber, to attenuate variations in optical intensity of the light from the pick up introduced by the optical fiber.

28. An apparatus as in claim 25 wherein the flowing stream of agricultural product is in an agricultural combine.

29. An apparatus as in claim 25 wherein the flowing stream of agricultural product is in a grain processor.

30. An apparatus as in claim 25 wherein the flowing stream of agricultural product is in a storage facility.

31. An apparatus as in claim 25 wherein the constituent component is selected from the group consisting of protein, moisture, oil, starch, density, and hardness.

32. An apparatus as in claim 25 wherein the light source and optical pick up are placed in an optical head housing positioned adjacent an opening in a product chute, and the wavelength separator and detector are placed remotely from the product chute, and wherein an optical fiber is connected between the optical pick up and the wavelength separator to couple light energy between them.

33. An apparatus as in claim 25 additionally comprising:

an analog to digital converter, connected to receive the detected intensity signals and to provide detected intensity values.

34. An apparatus as in claim 33 additionally comprising:

a computer, connected to receive the detected intensity signals from the detector, and to determine the percentage of at least one constituent component present in the sample portion of the agricultural product from the detected intensity values.

35. An apparatus as in claim 34 wherein the computer repeats the determination steps above to determine an average value for the percentage of at least one constituent component.

36. A short wavelength-near infrared (SW-NIR) analysis system for obtaining percentage concentrations of constituents of a composite substance, comprising:

means for irradiating a composite substance simultaneously with short wavelength-near infrared (SW-NIR) radiation;

means for simultaneously picking-up electromagnetic radiation reflected from different parts of said composite substance;

means for spatially separating a plurality of wavelengths of the reflected electromagnetic radiation;

means for individually detecting in parallel a plurality of wavelengths of the reflected electromagnetic radiation to obtain percentage concentration of the various constituents of said composite substance; and

wherein the SW-NIR analysis system is attached to an agricultural combine for analyzing a flowing stream of agricultural produce on a real time basis during harvesting thereof.

37. A method for determining at least one constituent component of a flowing stream of an agricultural product as it is being harvested on a real time basis, the method comprising the steps of:

irradiating a sample portion of the flowing stream of agricultural product while it is being harvested with a plurality of wavelengths within a selected irradiation bandwidth within a near infrared spectrum;

picking up light energy reflected from the irradiated sample portion;

separating wavelengths of the picked up reflected light to produce spatially separated light of different wavelengths; and

detecting intensity signals from the separated wavelengths simultaneously at multiple selected wavelengths to simultaneously determine light intensity at multiple wavelengths.

38. A method as in claim 37 additionally comprising the step of:

mixing the light energy provided by the picking up step to attenuate variations in optical intensity of the light.

39. A method as in claim 37 wherein the steps of separating and detecting are performed such that the detected intensity signals at a given sample time represent the response for a range of wavelengths as taken from a sample portion.

40. A method as in claim 37 wherein the step of separating is performed by a linearly variable filter.

41. A method as in claim 37 wherein the flowing stream of agricultural product is in an agricultural combine.

42. A method as in claim 37 wherein the flowing stream of agricultural product is in a grain processor.

43. A method as in claim 37 wherein the flowing stream of agricultural product is in a storage facility.

44. A method as in claim 37 additionally comprising the step of:

converting the detected intensity signals to provide digital detected intensity values.

45. A method as in claim 37 additionally comprising the step of:

determining at least one constituent component of the sample portion of the agricultural product from the detected intensity values.

46. A method as in claim 45 additionally comprising the steps of:

selectively performing the step of picking up reflected light by operating a pick up shutter in a closed or open position;

selectively performing the step of separating wavelengths by operating an optics block shutter, in a closed or open position; and

wherein the step of determining at least one constituent component by determining an absorptivity further comprises the steps of;

measuring a dark spectrum, D, as the response with the optics block shutter closed;

measuring a reference spectrum, R, by opening the optics block shutter and closing the pick up shutter;

measuring a sample spectrum, S, with both shutters open; and

determining a light absorption value, A, at the selected wavelength from the relationship

space="preserve" listing-type="equation">A=LOG.sub.10 (R-D/S-D).

47. A method as in claim 46 wherein the step of calculating is repeated to average measurements of R and S to determine the absorption value.