In-situ fault detection apparatus and method for an encased energy storing device

• US 6,100,702 A
• Filed: 07/25/1997
• Issued: 08/08/2000
• Est. Priority Date: 07/25/1997
• Status: Expired due to Term

• Current Assignee: 3M Innovative Properties Company (3M Company), Avestor (Bolloré SE), Bathium Canada Inc. (Bolloré SE)
• Original Assignee: 3M Innovative Properties Company (3M Company), HYDRO-Quebec Corporation
• Inventors: Rosenthal, Brian, Knudson, Orlin B., Comte, Christophe, Rouillard, Jean, Hagen, Ronald A.
• Primary Examiner(s): BROWN, GLENN WARNER
• Application Number:
  US08/900,611
• Time in Patent Office: 1,110 Days
• Field of Search: 324/509, 324/522, 324/551, 324/557, 324/771
• US Class Current: 324/551
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/36 Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

An apparatus and method for detecting a breach in an electrically insulating surface of an electrically conductive power system enclosure within which a number of series connected energy storing devices are disposed. The energy storing devices disposed in the enclosure are connected to a series power connection. A detector is coupled to the series connection and detects a change of state in a test signal derived from the series connected energy storing devices. The detector detects a breach in the insulating layer of the enclosure by detecting a state change in the test signal from a nominal state to a non-nominal state. A voltage detector detects a state change of the test signals from a nominal state, represented by a voltage of a selected end energy storing device, to a non-nominal state, represented by a voltage that substantially exceeds the voltage of the selected opposing end energy storing device. Alternatively, the detector may comprise a signal generator that produces the test signal as a time-varying or modulated test signal and injects the test signal into the series connection. The detector detects the state change of the time-varying or modulated test signal from a nominal state, represented by a signal substantially equivalent to the test signal, to a non-nominal state, representative by an absence of the test signal.

Claims

1. An apparatus for detecting a breach in an electrically insulating surface of an electrically conductive power system enclosure, comprising:

a plurality of series connected energy storing devices each coupled to a series connection and disposed in the enclosure; and

a detector coupled to the series connection that detects a change of state in a test signal derived from the series connected energy storing devices, the change of state of the test signal from a nominal state to a non-nominal state indicating a development of a short between the series connected energy storing devices and the enclosure.

2. The apparatus of claim 1, wherein the detector further comprises a signal generator that produces the test signal as a modulated test signal and injects the modulated test signal into the series connection, the detector detecting the state change of the modulated test signal from a signal substantially equivalent to the modulated test signal, representative of the nominal state, to an absence of the modulated test signal, representative of the non-nominal state.

3. The apparatus of claim 1, wherein change of state in the test signal is detected relative to a state of the enclosure.

4. The apparatus of claim 1, wherein the detector further comprises:

a pair of tap lines respectively coupled to adjacent opposing end energy storing devices of the series connected energy storing devices;

a switch that selectively couples each of the tap lines to the enclosure to respectively develop the test signal on each of the tap lines; and

a voltage detector, coupled to the switch, that detects the state change of the test signal from a voltage of a selected end energy storing device, representative of the nominal state, to a voltage that substantially exceeds the voltage of the selected opposing end energy storing device, representative of the non-nominal state.

5. The apparatus of claim 4, wherein one of the tap lines is coupled to a positive most terminal of the enclosure and the other one of the tap lines is coupled to a negative most terminal of the enclosure.

6. The apparatus of claim 1, wherein the detector further comprises a signal generator that produces the test signal as a time-varying test signal and injects the time-varying test signal into the series connection, the detector detecting the state change of the time-varying test signal from a signal substantially equivalent to the time-varying test signal, representative of the nominal state, to an absence of the time-varying test signal, representative of the non-nominal state.

7. The apparatus of claim 6, wherein the time-varying test signal has a frequency on the order of 10 KHz.

8. The apparatus of claim 1, further comprising a controller that cooperates with the detector to detect the change of state in a test signal selectively derived from each of the series connected energy storing devices.

9. The apparatus of claim 8, wherein the controller is disposed internally within the enclosure or disposed external to the enclosure.

10. The apparatus of claim 1, further comprising:

a first terminal and a second terminal provided on the enclosure;

a first tap line resistively coupled to a first energy storing device of the series connected energy storing devices adjacent the first terminal;

a second tap line resistively coupled to a last energy storing device of the series connected energy storing devices adjacent the second terminal; and

a switch coupled to the enclosure and operable between first, second, and neutral states, the switch coupling the first tap line with the enclosure when operated in the first state and coupling the second tap line with the enclosure when operated in the second state;

wherein the detector detects a voltage of a first test signal developed on the first tap line when the switch is operated in the first state and detects a voltage of a second test signal developed on the second tap line when the switch is operated in the second state, whereby the breach in the electrically insulating surface is indicated by the first or second test signal voltages exceeding voltages of the first or last energy storing devices, respectively.

11. The apparatus of claim 10, wherein a breach in the electrically insulating surface developed at a junction on the series connection between the first energy storing device and the first terminal is detected by the detector as a voltage of the second test signal developed on the second tap line exceeding the voltage of the last energy storing device.

12. The apparatus of claim 10, wherein a breach in the electrically insulating surface developing at a junction on the series connection between the last energy storing device and the second terminal is detected by the detector as a voltage of the first test signal developed on the first tap line exceeding the voltage of the first energy storing device.

13. The apparatus of claim 10, wherein the detector is substantially non-interactive with the series connected energy storing devices when the switch is operated in the neutral state.

14. The apparatus of claim 10, wherein the first and second test signal voltages are detected relative to a potential of the enclosure.

15. The apparatus of claim 10, further comprising a controller coupled to the switch that controls the state of the switch between the first, second, and neutral states.

16. The apparatus of claim 15, wherein the controller is disposed internally within the enclosure or disposed external to the enclosure.

17. An apparatus for detecting a breach in an electrically insulating surface of an electrically conductive power system enclosure, comprising:

a plurality of series connected energy storing devices each coupled to a series connection and disposed in the enclosure; and

a detector comprising a signal generator that produces a test signal as a time-varying test signal and injects the time-varying test signal into the series connection, the detector detecting a state change of the time-varying test signal from a signal substantially equivalent to the time-varying test signal, representative of a nominal state, to an absence of the time-varying test signal, representative of a non-nominal state.

18. The apparatus of claim 17, wherein the time-varying test signal has a frequency on the order of 10 KHz.

19. The apparatus of claim 17, wherein the time-varying test signal has an amplitude of about 5 volts peak-to-peak.

20. An apparatus for detecting a breach in an electrically insulating surface of an electrically conductive power system enclosure, comprising:

a plurality of series connected energy storing devices each coupled to a series connection and disposed in the enclosure; and

a detector comprising a signal generator that produces a modulated test signal and injects the modulated test signal into the series connection, the detector detecting a state change of the modulated test signal from a signal substantially equivalent to the modulated test signal, representative of a nominal state, to an absence of the modulated test signal, representative of a non-nominal state.