Laser drawing apparatus
First Claim
1. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam and by modulating the laser beam on the basis of raster-graphic data, in accordance with a series of clock pulses, said apparatus comprising:
- a calculator for calculating respective clock-pulse-phase-shift location data, to which a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously measured along equally-divided sections of a scanning line defined by the scanning laser beam; and
a clock-pulse-outputting controller for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the scanning of said workpiece with said laser beam, whereby a pixel-dot-pitch discrepancy in each of said equally-divided sections of said scanning line can be corrected with a unit of less than a one-pixel-dot size.
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Accused Products
Abstract
In a laser drawing apparatus, a pattern is drawn on a workpiece by scanning the workpiece with at least one laser beam. The laser beam is modulated on the basis of raster-graphic data, in accordance with a series of clock pulses. A calculator calulates clock-pulse-phase-shift location data, indicative of where a phase of the clock pulses should be shifted, with a unit of less than 2Π. The calculation is made on the basis of pixel-dot-pitch discrepancy data measured along a scanning line defined by the scanning laser beam. A clock-pulse-outputting controller controls outputting the clock pulses so that the phase of the clock pulses is shifted, with the unit of less than 2Π. The shift occurs whenever the laser beam reaches each of the clock-pulse-phase-shift locations, represented by the clock-pulse-phase shift location data, during scanning of the workpiece with the laser beam. Consequently, a pixel-dot-pitch discrepance in the scanning line can be corrected with a unit of less than a one-pixel-dot size.
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Citations
48 Claims
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1. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam and by modulating the laser beam on the basis of raster-graphic data, in accordance with a series of clock pulses, said apparatus comprising:
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a calculator for calculating respective clock-pulse-phase-shift location data, to which a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously measured along equally-divided sections of a scanning line defined by the scanning laser beam; anda clock-pulse-outputting controller for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the scanning of said workpiece with said laser beam, whereby a pixel-dot-pitch discrepancy in each of said equally-divided sections of said scanning line can be corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (2)
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3. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam and by modulating the laser beam on the basis of raster-graphic data in accordance with a series of clock pulses, the workpiece being scanned with the laser beam by deflecting the laser beam with respect to the workpiece, said apparatus comprising:
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a calculator for calculating respective clock-pulse-phase-shift location data, to which a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously measured along equally-divided sections of a scanning line defined by the deflection of said laser beam in a main-scanning direction; anda clock-pulse-outputting controller for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the scanning of said workpiece with said laser beam, whereby a pixel-dot-pitch discrepancy in each of said equally-divided sections of said scanning line can be corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (4, 5)
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6. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam and by modulating the laser beam on the basis of raster-graphic data in accordance with a series of clock pulses, the workpiece being scanned with the laser beam by moving the workpiece with respect to the laser beam, said apparatus comprising:
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a calculator for calculating respective clock-pulse-phase-shift location data, to which a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously measured along equally-divided sections of a scanning line defined by the movement of said workpiece with respect to said laser beam; anda clock-pulse-outputting controller for controlling outputting said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the movement of said workpiece along said scanning line, whereby a pixel-dot-pitch discrepancy in each of said equally-divided sections of said scanning line can be corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (7, 8)
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9. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam in both a main-scanning direction and in a sub-scanning direction, the laser beam being modulated on the basis of raster-graphic data in accordance with a first series of clock pulses, scanning of the workpiece with the laser beam in the main-scanning direction being carried out by deflecting the laser beam with respect to the workpiece, scanning of the workpiece with the laser beam in the sub-scanning direction being carried out by moving the workpiece with respect to the laser beam in accordance with a second series of clock pulses, said apparatus comprising:
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a first calculator for calculating first respective clock-pulse-phase-shift location data, by which a phase of said first clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously measured along first equally-divided sections of a main-scanning line defined by the deflection of said laser beam in said main-scanning direction;a second calculator for calculating second respective clock-pulse-phase-shift location data, by which a phase of said second clock pulses should be shifted with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously measured along second equally-divided sections of a sub-scanning line which is defined by the movement of said workpiece in said sub-scanning direction with respect to said laser beam;a first clock-pulse-outputting controller for controlling outputting of said first clock pulses such that the phase of said first clock pulse is shifted, with the unit of less than 2π
, whenever said laser beam reaches each main-scanning-clock-pulse-phase-shift location, represented by said first clock-pulse-phase-shift location data, during the scanning of said workpiece with said laser beam in said main-scanning direction, whereby a pixel-dot-pitch discrepancy in each of said first equally-divided sections of said main-scanning direction can be corrected with a unit of less than one-pixel-dot size; anda second clock-pulse-outputting controller for controlling outputting of said second clock pulses such that the phase of said second clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each of sub-scanning-clock-pulse-phase-shift location, represented by said second clock-pulse-phase-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby a pixel-dot-pitch discrepancy in each of said second equally-divided sections of said sub-scanning direction can be corrected with a unit of less than one-pixel-dot size. - View Dependent Claims (10, 11, 12, 13)
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14. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam in both a main-scanning direction and in a sub-scanning direction, the laser beam being modulated on the basis of raster-graphic data in accordance with a series of clock pulses stored in a memory, scanning of the workpiece with the laser beam in the main-scanning direction being carried out by deflecting the laser beam with respect to the workpiece, scanning of the workpiece with the laser beam in the sub-scanning direction being carried out by moving the workpiece with respect to the laser beam, said apparatus comprising:
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a first calculator for calculating one-pixel-dot-shift location data, indicating where a main-scan-start position in said main-scanning direction should be shifted by a distance corresponding to a one-pixel-dot size, on the basis of previously-measured inclination data of a sub-scanning line with respect to said main-scanning direction, the sub-scanning line being defined by the movement of said workpiece in said sub-scanning direction with respect to said laser beam, a first controller for controlling the shift of said main-scan-start position by regulating a reading-timing of said raster-graphic data from said memory whenever said laser beam reaches each one-pixel-dot-shift location, represented by said one-pixel-dot-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby an inclination of said sub-scanning line with respect to said main-scanning direction can be corrected with a unit of a one-pixel-dot size; a second calculator for calculating clock-pulse-phase-shift location data, indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of said inclination data; anda second controller for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby the inclination of said sub-scanning line with respect to said main-scanning direction can be finely corrected with a unit of less than said one-pixel-dot size. - View Dependent Claims (15, 16)
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17. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam in both a main-scanning direction and in a sub-scanning direction, the laser beam being modulated on the basis of raster-graphic data read from a memory in accordance with a series of clock pulses, scanning of the workpiece with the laser beam in the main-scanning direction being carried out by deflecting the laser beam with respect to the workpiece, scanning of the workpiece with the laser beam in the sub-scanning direction being carried out by moving the workpiece with respect to the laser beam, said apparatus comprising:
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a first calculator for calculating one-pixel-dot-shift location data, indicating where a main-scan-start position should be shifted, by a distance corresponding to a one-pixel-dot size, on the basis of relative inclination data of a sub-scanning line with respect to said main-scanning direction, the sub-scanning line being defined by the movement of said workpiece in said sub-scanning direction with respect to said laser beam, the relative inclination data of said sub-scanning line being determined on the basis of previously-measured absolute inclination data of said sub-scanning line with respect to said main-scanning direction and inclination data of an axis, defined by positioning-marks of said workpiece, with respect to said main-scanning line; a first controller for controlling the shift of said main-scan-start position by regulating a reading time of said raster-graphic data from said memory whenever said laser beam reaches each one-pixel-dot-shift location, represented by said one-pixel-dot-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby a relative inclination of said sub-scanning line with respect to said main-scanning direction can be corrected with a unit of a one-pixel-dot size so that said sub-scanning line is approximate to said axis defined by the positioning-marks of said workpiece; a second calculator for calculating clock-pulse-phase-shift location data, indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of said inclination data; anda second controller for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby the relative inclination of said sub-scanning line, with respect to said main-scanning direction, can be finely corrected with a unit of less than said one-pixel-dot size so that said sub-scanning line is more closely approximate to said axis defined by the positioning-marks of said workpiece. - View Dependent Claims (18, 19, 20, 21)
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22. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam in both a main-scanning direction and in a sub-scanning direction, the laser beam being modulated on the basis of raster-graphic data read from a memory in accordance with a series of clock pulses, scanning of the workpiece with the laser beam in the main-scanning direction being carried out by deflecting the laser beam with respect to the workpiece, scanning of the workpiece with the laser beam in the sub-scanning direction being carried out by moving the workpiece with respect to the laser beam, said apparatus comprising:
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a first calculator for calculating one-pixel-dot-shift location data, indicating where a main-scan-start position in said main-scanning direction should be shifted, by a distance corresponding to a one-pixel-dot size, on the basis of previously-measured pixel-dot-misalignment data of pixel-dots included in a sub-scanning line defined by the movement of said workpiece in said sub-scanning direction; a first controller for controlling the shift of said main-scan-start position by regulating a reading time of said raster-graphic data from said memory whenever said laser beam reaches each one-pixel-dot-shift location, represented by said one-pixel-dot-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby a pixel-dot-misalignment of pixel-dots included in said sub-scanning line can be corrected with a unit of a one-pixel-dot size; a second calculator for calculating clock-pulse-phase-shift location data, indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of said pixel-dot-misalignment data; anda second controller for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby said pixel-dot-misalignment can be finely corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (23, 24)
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25. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam and by modulating the laser beam on the basis of raster-graphic data in accordance with a series of clock pulses, said apparatus comprising:
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calculator means for calculating respective clock-pulse-phase-shift location data, indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously measured along equally-divided sections of a scanning line defined by the scanning laser beam; andclock-pulse-outputting controller means for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the scanning of said workpiece with said laser beam, whereby a pixel-dot-pitch discrepancy in each of said equally-divided sections of said scanning line can be corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (26)
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27. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam and by modulating the laser beam on the basis of raster-graphic data in accordance with a series of clock pulses, the workpiece being scanned with the laser beam by deflecting the laser beam with respect to the workpiece, said apparatus comprising:
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calculator means for calculating respective clock-pulse-phase-shift location data, indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously-measured along equally-divided sections of a scanning line defined by the deflection of said laser beam in said main-scanning direction; andclock-pulse-outputting controller means for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with a unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the scanning of said workpiece with said laser beam, whereby a pixel-dot-pitch discrepancy in each of said equally-divided sections of said scanning line can be corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (28, 29)
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30. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam and by modulating the laser beam on the basis of raster-graphic data in accordance with a series of clock pulses, the workpiece being scanned with the laser beam by moving the workpiece with respect to the laser beam, said apparatus comprising:
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calculator means for calculating respective clock-pulse-phase-shift location data indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously-measured along equally-divided sections of a scanning line defined by the movement of said workpiece with respect to said laser beam; andclock-pulse-outputting controller means for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with a unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the movement of said workpiece along said scanning line, whereby a pixel-dot-pitch discrepancy in each of said equally-divided sections of said scanning line can be corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (31, 32)
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33. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam in both a main-scanning direction and in a sub-scanning direction, the laser beam being modulated on the basis of raster-graphic data in accordance with a first series of clock pulses, scanning of the workpiece with the laser beam in the main-scanning direction being carried out by deflecting the laser beam with respect to the workpiece, scanning of the workpiece with the laser beam in the sub-scanning direction being carried out by moving the workpiece with respect to the laser beam, in accordance with a second series of clock pulses, said apparatus comprising:
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first calculator means for calculating first respective clock-pulse-phase-shift location data indicating where a phase of said first clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously-measured along first equally-divided sections of a main-scanning line defined by the deflection of said laser beam in said main-scanning direction;second calculator means for calculating second respective clock-pulse-phase-shift location data indicating where a phase of said second clock pulses should be shifted, with a unit of less than 2π
, on the basis of pixel-dot-pitch discrepancy data previously-measured along second equally-divided sections of a sub-scanning line defined by the movement of said workpiece in said sub-scanning direction with respect to said laser beam;first clock-pulse-outputting controller means for controlling outputting of said first clock pulses so that the phase of said first clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each main-scanning-clock-pulse-phase-shift location, represented by said first clock-pulse-phase-shift location data, during the scanning of said workpiece with said laser beam in said main-scanning direction, whereby a pixel-dot-pitch discrepancy in said first equally-divided sections of said main-scanning direction can be corrected with a unit of less than a one-pixel-dot size; andsecond clock-pulse-outputting controller means for controlling outputting of said second clock pulses so that the phase of said second clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each sub-scanning-clock-pulse-phase-shift location, represented by said second clock-pulse-phase-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby a pixel-dot-pitch discrepancy in said second equally-divided sections of said sub-scanning direction can be corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (34, 35, 36, 37)
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38. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam in both a main-scanning direction and in a sub-scanning direction, the laser beam being modulated on the basis of raster-graphic data, read from a memory, in accordance with a series of clock pulses, scanning of the workpiece with the laser beam in the main-scanning direction being carried out by deflecting the laser beam with respect to the workpiece, scanning of the workpiece with the laser beam in the sub-scanning direction being carried out by moving the workpiece with respect to the laser beam, said apparatus comprising:
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first calculator means for calculating one-pixel-dot-shift location data indicating where a main-scan-start position in said main-scanning direction should be shifted by a distance corresponding to a one-pixel-dot size on the basis of previously-measured inclination data of a sub-scanning line with respect to said main-scanning direction, the sub-scanning line being defined by the movement of said workpiece in said sub-scanning direction with respect to said laser beam; first controller means for controlling the shift of said main-scan-start position by regulating a reading time of said raster-graphic data from said memory whenever said laser beam reaches each one-pixel-dot-shift location, represented by said one-pixel-dot-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby an inclination of said sub-scanning line with respect to said main-scanning direction can be corrected with a unit of a one-pixel-dot size; second calculator means for calculating clock-pulse-phase-shift location data indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of said inclination data; andsecond controller means for controlling outputting of said clock pulses so that the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby the inclination of said sub-scanning line with respect to said main-scanning direction can be finely corrected with a unit of less than a one-pixel-dot size. - View Dependent Claims (39, 40)
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41. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam in both a main-scanning direction and in a sub-scanning direction, the laser beam being modulated on the basis of raster-graphic data, read from a memory, in accordance with a series of clock pulses, scanning of the workpiece with the laser beam in the main-scanning direction being carried out by deflecting the laser beam with respect to the workpiece, scanning of the workpiece with the laser beam in the sub-scanning direction being carried out by moving the workpiece with respect to the laser beam, said apparatus comprising:
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first calculator means for calculating one-pixel-dot-shift location data indicating where a main-scan-start position should be shifted, by a distance corresponding to a one-pixel-dot size, on the basis of relative inclination data of a sub-scanning line with respect to said main-scanning direction, the sub-scanning line being defined by the movement of said workpiece in said sub-scanning direction with respect to said laser beam, the relative inclination data of said sub-scanning line being prepared on the basis of previously-measured absolute inclination data of said sub-scanning line, with respect to said main-scanning direction, and inclination data of an axis, defined by positioning-marks of said workpiece, with respect to said main-scanning line; first controller means for controlling the shift of said main-scan-start position by regulating a reading time of said raster-graphic data from said memory whenever said laser beam reaches each one-pixel-dot-shift location, represented by said one-pixel-dot-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby a relative inclination of said sub-scanning line, with respect to said main-scanning direction, can be corrected with a unit of a one-pixel-dot size so that said sub-scanning line is approximate to said axis defined by the positioning-marks of said workpiece; second calculator means for calculating clock-pulse-phase-shift location data indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of said relative inclination data; andsecond controller means for controlling outputting of said clock pulses so the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift location, represented by said clock-pulse-phase-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby the relative inclination of said sub-scanning line, with respect to said main-scanning direction, can be finely corrected with a unit of less than said one-pixel-dot size so said sub-scanning line is more closely approximate to said axis defined by the positioning-marks of said workpiece. - View Dependent Claims (42, 43, 44, 45)
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46. A laser drawing apparatus for drawing a pattern on a workpiece by scanning the workpiece with at least one laser beam in both a main-scanning direction and in a sub-scanning direction, the laser beam being modulated on the basis of raster-graphic data, read from a memory, in accordance with a series of clock pulses, scanning of the workpiece with the laser beam in the main-scanning direction being carried out by deflecting the laser beam with respect to the workpiece, scanning of the workpiece with the laser beam in the sub-scanning direction being carried out by moving the workpiece with respect to the laser beam, said apparatus comprising:
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first calculator means for calculating one-pixel-dot-shift location data indicating when a main-scan-start position in said main-scanning direction should be shifted, by a distance corresponding to a one-pixel-dot size, on the basis of previously-measured pixel-dot-misalignment data of pixel-dots included in a sub-scanning line defined by the movement of said workpiece in said sub-scanning direction; first controller means for controlling the shift of said main-scan-start position by regulating a reading time of said raster-graphic data from said memory whenever said laser beam reaches each one-pixel-dot-shift location, represented by said one-pixel-dot-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby a pixel-dot-misalignment of said pixel-dots included in said sub-scanning line can be corrected with a unit of said one-pixel-dot size; second calculator means for calculating clock-pulse-phase-shift location data indicating where a phase of said clock pulses should be shifted, with a unit of less than 2π
, on the basis of said pixel-dot-misalignment data; andsecond controller means for controlling outputting of said clock pulses so the phase of said clock pulses is shifted, with the unit of less than 2π
, whenever said laser beam reaches each clock-pulse-phase-shift- location, represented by said clock-pulse-phase-shift location data, during the movement of said workpiece in said sub-scanning direction, whereby said pixel-dot-misalignment can be finely corrected with a unit of less than said one-pixel-dot size. - View Dependent Claims (47, 48)
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Specification