Exhalation valve for mechanical ventilator

• US 6,102,038 A
• Filed: 05/15/1998
• Issued: 08/15/2000
• Est. Priority Date: 05/15/1998
• Status: Expired due to Term

• Current Assignee: Vyaire Medical 203 Incorporated (Cardinal Health, Inc.)
• Original Assignee: Pulmonetic Systems Incorporated (Cardinal Health, Inc.)
• Inventors: DeVries, Douglas F.
• Primary Examiner(s): Lewis, Aaron J.
• Assistant Examiner(s): MITCHELL, TEENA KAY
• Application Number:
  US09/080,327
• Time in Patent Office: 823 Days
• Field of Search: 128/205.24, 128/204.18, 128/204.21, 128/204.23, 128/205.19, 137/908, 137/114, 137/102
• US Class Current: 128/205.24
• CPC Class Codes: A61M 16/0833 T- or Y-type connectors, e.g. Y-piece
• CPC Class Codes: A61M 16/0866 Passive resistors therefor
• CPC Class Codes: A61M 16/206 Capsule valves, e.g. mushroom, membrane valves
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 16/209 Relief valves
• CPC Class Codes: A61M 2202/0283 Nitrous oxide (N2O)

Abstract

An exhalation valve assembly for use in the mechanical ventilation of respiratory patients in which the PEEP valve and the exhalation valve are combined into a single valve mechanism, and which includes a wye in which the patient tube splits at equal angles into the ventilator tube and a tube closed off by the PEEP valve, so as to maintain the exhalation drive hose and the ventilator hose generally parallel, and avoid sharp angles in the air flow.

Claims

1. An exhalation valve assembly for a mechanically ventilated patient, comprising:

a) a first conduit having a first end configured for connection to a patient, and a second end;

b) a second conduit having a first end configured for connection to a ventilator, and a second end in fluid communication with the second end of the first conduit;

c) a third conduit having a first end in fluid communication with the first and second conduits, and a second end openable to atmosphere;

d) a valve located adjacent the second end of the third conduit and biased in the closed position so as to controllably open the second end of the third conduit; and

e) a fourth conduit substantially coaxial with the valve and said third conduit and configured for connection to a source of exhalation drive pressure for communicating the exhalation drive pressure to the valve;

f) the valve comprising;

a spring engaged by a rotatable cap and an axially movable spring seat arranged to vary the bias of the spring by rotation of the cap; and

a chamber exposed to exhalation drive pressure from said fourth conduit and being arranged to lock the valve closed by the exhalation drive pressure.

2. The valve assembly of claim 1, in which each of said first, second, and third conduits has an axis, the axes of said second and third conduits being disposed at an acute angle on opposite sides of the axis of said first conduit.

3. The valve assembly of claim 2, in which said angle is substantially 22.5°

.

4. The valve assembly of claim 1, further comprising:

h) a flow restrictor positioned in said first conduit at the junction thereof with said second and third conduits;

i) said flow restrictor being elongated in a direction axial of said first conduit.

5. The valve assembly of claim 1, in which said axially movable spring seat is held against rotation about the axis of said third and fourth conduits.

6. An exhalation valve assembly for a mechanical ventilator that provides a flow of inspiratory gas to a patient during inspiration and that provides an exhalation drive pressure during inspiration, the exhalation valve assembly comprising:

a) a first conduit having a first end configured to receive exhaled gas from a patient, and a second end;

b) a second conduit having a first end configured to receive inspiratory gas from a mechanical ventilator, and a second end that is in fluid communication with the second end of the first conduit;

c) a third conduit having a first end in fluid communication with the first and second conduits, a second end that is openable to atmosphere;

d) a fourth conduit having a first end configured to receive the exhalation drive pressure during inspiration, and a second end; and

d) a combined exhalation and PEEP valve located so as to control the flow of exhaled gas through the second end of the third conduit, the combined exhalation and PEEP valve comprising;

a valve element exposed to the exhalation drive pressure from the fourth conduit and biased toward a closed position against the second end of the third conduit so as to control the flow of exhaled gas therethrough, whereby the valve element is closed against the second end of the third conduit in response to the exhalation drive pressure; and

means for adjusting the bias applied to the valve element.

7. The exhalation valve assembly of claim 6, wherein the fourth conduit is substantially coaxial with the third conduit.

8. The exhalation valve assembly of claim 6, wherein the valve element comprises a diaphragm having a first side disposed against the second end of the third conduit and a second side exposed to the exhalation drive pressure.

9. The exhalation valve assembly of claim 8, wherein the combined exhalation and PEEP valve further comprises a spring having a first end engaged against the second side of the diaphragm and a second end, and wherein the means for adjusting the bias comprises:

an axially-movable spring seat engaged against the second end of the spring; and

means for adjustably moving the spring seat axially.

10. The exhalation valve assembly of claim 9, wherein the means for adjustably moving the spring seat comprises a rotatable cap coupled to the spring seat for moving the spring seat axially in response to the rotation of the cap.

11. A device for conducting inspiratory gas from a mechanical ventilator to a patient, and for conducting exhaled gas from the patient, comprising:

a) a first conduit having a first end configured to receive exhaled gas from a patient, a second end, and a first axis defined between the first and second ends of the first conduit;

b) a second conduit having a first end configured to receive inspiratory gas from a mechanical ventilator, a second end communicating with the second end of the first conduit, and a second axis defined between the first and second ends of the second conduit that defines an acute angle with the first axis on a first side of the first axis;

c) a third conduit having a first end communicating with the second end of the first conduit and the second end of the second conduit, a second end that is openable to atmosphere, and a third axis defined between the first and second ends of the third conduit that defines an acute angle with the first axis on a second side of the first axis opposite the first side, whereby the second end of the second conduit and the first end of the third conduit are joined to the second end of the first conduit at a "Y"-shaped juncture; and

d) a differential flow sensor element located at the "Y"-shaped juncture.

12. The device of claim 11, wherein the differential flow sensor element comprises a flow restrictor having an elongated dimension substantially aligned with the first axis.

13. The device of claim 12, wherein the flow restrictor has first and second ends, each end including means for the attachment of a sensor tube.

14. A combination exhalation and PEEP valve for a mechanical ventilator that provides a flow of inspiratory gas to a patient during inspiration and that provides an exhalation drive pressure during inspiration, the valve comprising:

a first conduit configured to conduct exhaled gas from a patient during exhalation, the first conduit having an end openable to atmosphere;

a valve element disposed adjacent the end of the first conduit;

biasing means for biasing the valve element toward a closed position against the end of the first conduit so as to controllably open the end of the first conduit; and

a second conduit substantially coaxial with the valve element and the first conduit and configured for communicating the exhalation drive pressure to the valve element.

15. The combination exhalation and PEEP valve of claim 14, wherein the valve element is closed against the open end of the first conduit in response to the exhalation drive pressure, and wherein the biasing means includes means for adjusting the bias applied to the valve element.

16. The combination exhalation and PEEP valve of claim 14, wherein the valve element comprises a diaphragm having a first side disposed against the open end of the first conduit and a second side exposed to the exhalation drive pressure.

17. The combination exhalation and PEEP valve of claim 16, wherein the biasing means comprises a spring having a first end engaged against the second side of the diaphragm and a second end, and wherein the means for adjusting the bias comprises:

an axially-movable spring seat engaged against the second end of the spring; and

means for adjustably moving the spring seat axially.

18. The combination exhalation and PEEP valve of claim 17, wherein the means for adjustably moving the spring seat comprises a rotatable cap coupled to the spring seat for moving the spring seat axially in response to the rotation of the cap.