Electrical connector having variable resistance contacts

• US 6,102,742 A
• Filed: 06/30/1998
• Issued: 08/15/2000
• Est. Priority Date: 06/30/1998
• Status: Expired due to Fees

• Current Assignee: Methode Electronics Incorporated
• Original Assignee: Methode Electronics Incorporated
• Inventors: Daly, John
• Primary Examiner(s): Paumen, Gary F.
• Assistant Examiner(s): Davis, Katrina
• Application Number:
  US09/107,873
• Time in Patent Office: 777 Days
• Field of Search: 439/620, 439/181, 439/951, 439/887, 338/21, 338/220
• US Class Current: 439/620.08
• CPC Class Codes: H01R 12/721 cooperating directly with the edge of the rigid printed circuits
• CPC Class Codes: H01R 13/03 characterised by the material, e.g. plating, or coating materials
• CPC Class Codes: H01R 13/6616 with resistor
• CPC Class Codes: H05K 1/117 Pads along the edge of rigid circuit boards, e.g. for pluggable connectors
• CPC Class Codes: H05K 1/167 incorporating printed resistors
• CPC Class Codes: H05K 2201/094 Array of pads or lands differing from one another, e.g. in size, pitch, thickness; Using different connections on the pads using different types of conductors H05K2201/0391
• CPC Class Codes: Y10S 439/951 PCB having detailed leading edge

Abstract

A ribbon style electrical connector is provided having at least one variable resistance contact such that an electrical resistance between the variable resistance contact and a corresponding mating contact of a second mating connector varies from a relatively high resistance to a relatively low resistance as the first and second connectors transition from an unmated to a mated position. The ribbon style connector includes a housing having a first end and a second end, with a shroud depending from the first end, the shroud defining a contact chamber. A substrate is mounted within the contact chamber and communicates with the second end of the housing. A plurality of signal contacts are adhered to a surface of the substrate, with at least one of the signal contacts including a resistive portion and a conductive portion. The resistive portion and conductive portions being arranged such that a mating contact of the second connector will engage the resistive portion first and engagedly moves along the resistive portion toward the conductive portion as the ribbon style connector and the second connector are intermated. When the two connectors are fully mated, the mating contact directly engages the conductive portion of the resistive contact.

Claims

1. A ribbon style electrical connector having a variable resistance contact such that an electrical resistance between the variable resistance contact and a corresponding mating contact of a second mating connector varies from a relatively high resistance to a relatively low resistance as the first and second connectors transition from an unmated to a mated position, the ribbon style connector comprising:

a housing having a first end and a second end;

a shroud depending from the first end defining a contact chamber;

a circuit board mounted within the contact chamber and communicating with the second end of the housing;

a plurality of signal contacts adhered to a surface of the circuit board, at least one of the signal contacts including a resistive portion and a conductive portion, the resistive portion and conductive portion being arranged such that the corresponding mating contact of the second connector engages the resistive portion first and engagedly moves along the resistive portion toward the conductive portion as the ribbon style connector and the second connector are intermated;

the corresponding mating contact directly engaging the conductive portion when the ribbon style connector and the second mating mating connector are in a fully mated position.

2. The ribbon style electrical connector of claim 1 wherein the resistive portion of the at least one contact comprises a film resistor screened onto a surface of the substrate, the film resistor partially overlapping the conductive portion of the at least one contact.

3. The ribbon style electrical connector of claim 1 wherein the resistive portion of the at least one contact comprises a polymer thick film resistor partially overlapping the conductive portion.

4. The ribbon style connector of claim 1 comprising a female ribbon style connector wherein the substrate is integrally formed with the shroud.

5. The ribbon style connector of claim 1 comprising a male ribbon style connector.

6. The ribbon style connector of claim 1 wherein the substrate comprises a printed circuit board partially inserted into the housing such that an edge of the printed circuit board resides within the contact chamber.

7. The ribbon style connector of claim 6 further comprising a plurality of resistive contacts formed on a surface of the printed circuit board, the resistive portion of each resistive contact being arranged along the edge of the printed circuit board and extending linearly away therefrom, the conductive portion of each resistive contact being formed co-linear with the resistive portion.

8. The ribbon style connector of claim 7 wherein the resistive portion comprises a polymer thick film resistor screened onto the printed circuit board.

9. The ribbon style connector of claim 8 wherein the conductive portions comprise a conductive ink screen printed on the surface of the substrate.

10. An electrical connector for coupling electrical signals across a detachable junction, the connector comprising:

first and second intermatable connector members;

the first connector member including a first plurality of electrical contacts and the second connector member including a corresponding second plurality of electrical contacts, the first and second plurality of contacts being arranged to form a one to one physical connection between individual contacts within the first plurality of electrical contacts and individual contacts within the second plurality of electrical contacts when the first and second connectors are placed in an intermated position; and

at least one contact within one of the first plurality and second plurality including a first portion, and a second portion, and a third portion, the first portion having a relatively higher resistance per unit length than the second portion, and the second portion having a relatively higher resistance per unit length than the third portion and the first portion being formed nearest a point of engagement where a corresponding contact in the other of said first and second plurality of electrical contacts first engages the at least one contact and sequentially engages the first, second and third portions as the first and second connector members transition from an unmated to the intermated position.

11. The electrical connector of claim 10 wherein the first connector member comprises a male ribbon style connector, and the second connector member comprises a cooperating female ribbon style connector.

12. The electrical connector of claim 10 wherein the first connector member comprises a female ribbon style connector, and the second connector member comprises a cooperative male ribbon style connector.

13. The electrical connector of claim 10 further comprising a substrate, the at least one resistive contact being disposed on a surface thereof.

14. The electrical connector of claim 13 wherein the first portion of the at least one resistive contact comprises a film resistor adhered to the surface of the substrate.

15. The electrical connector of claim 14 wherein the film resistor comprises a polymer thick film resistor.

16. The electrical connector of claim 15 wherein the second portion of the at least one resistive contact comprises a gold conductive ink printed on the surface of the substrate, the polymer thick film resistor overlapping a portion of the gold contact.

17. The electrical connector of claim 16 further comprising a plurality of said resistive contacts.

18. A variable resistance contact for an electrical connector comprising:

a circuit board;

a resistive trace adhered to a surface of the circuit board, and extending generally perpendicular to an edge thereof, the resistive trace comprising a plurality of layered film resistors, each layer comprising a unique resistance; and

a conductive trace adhered to the surface of the circuit board extending co-linear with the resistive trace, a portion of the resistive trace overlapping a portion of the conductive trace;

wherein a mating contact engaging the variable resistance contact will encounter a variable resistance depending on the position of the mating contact relative to the resistive trace.

19. The contact of claim 18 wherein the resistive trace comprises a film resistor.

20. The contact of claim 18 wherein the resistive trace comprises a polymer thick film resistor.

21. The contact of claim 18 wherein the resistance encountered by the mating contact varies linearly along the length of the resistive trace.

22. The contact of claim 18 wherein the resistive trace comprises a plurality of layered film resistors, each layer comprising a unique resistance and length such that the resistance encountered by the mating contact varies in pre-determined steps along the length of the resistive trace.