Method and apparatus for multi-power source for power tools

• US 6,104,162 A
• Filed: 09/11/1999
• Issued: 08/15/2000
• Est. Priority Date: 09/11/1999
• Status: Expired due to Fees

• Current Assignee: Gursel G. Yilmaz, Simon R. Sainsbury
• Original Assignee: Gursel G. Yilmaz, Simon R. Sainsbury
• Inventors: Yilmaz, Gursel G., Sainsbury, Simon R.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): LUK, LAWRENCE W
• Application Number:
  US09/394,471
• Time in Patent Office: 339 Days
• Field of Search: 320/111, 320/107, 429/48, 429/99, 429/100
• US Class Current: 320/111
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc

Abstract

Method and apparatus for providing multi-power source for power tools. The apparatus includes (a) a multi-functional power block capable of being powered from multiple energy sources including, but not limited to, AC mains, DC power or fuel cell, and (b) a multi-functional battery module capable of receiving power from the multi-functional power block and fit into the recess in the tool which receives the power pack. The multi-functional power block includes an AC to DC converter, a voltage input selector, a DC to DC converter, an auto voltage selector, and a solid state power monitor which automatically sets the voltage and current to be delivered to power connectors integral to the multi-functional power block. The multi-functional battery module includes batteries, a battery charger which uses power from the multi-functional power block to recharge the battery, a power distributor, and a power monitor which monitors operation of the tool'"'"'s motor so that the power distributor can automatically deliver the required voltage and current to the tool'"'"'s motor from one or a combination of battery power and the multi-functional power block to produce the required operational driving torque. The apparatus also includes an AC mains plug and a first flexible line running from the AC mains plug to the multi-functional power block, a DC connector and a second flexible line running from the DC connector to the multi-functional power block, a third flexible line with attached DC plugs at both ends, and a series of adapters designed to fit into recesses in the multi-functional power block and in the tool.

Claims

1. A method of providing either AC or DC power for an electrically powered tool having a motor designed to be powered by an insertable battery which fits into a recess in the tool comprising

providing a multi-functional power block capable of being powered either by AC mains or DC power,

the multi-functional power block including an AC to DC, a DC to DC convertor, a solid state power monitor which detects the voltage and current used by the tool motor so that the multi-functional power block can automatically set the voltage and current to be delivered to the tool'"'"'s motor at the voltage and current required to produce the tool motor'"'"'s full rated driving torque, and a battery charger capable of recharging an insertable battery or multi-functional battery module which fits into a recess in the multi-functional power block,

providing an AC mains plug and a flexible line running from the AC mains plug to the multi-functional power block,

providing a first DC plug and a flexible line running from the first DC plug to the multi-functional power block,

providing a flexible line running from the multi-functional power block to a second male DC plug, and

providing a DC power connector designed to receive the second male DC plug and to fit into the empty recess in the electrically powered tool which recess normally receives the batteries which power the tool.

2. A method as set forth in claim 1 in which the multi-functional power block includes a solid state power monitor which detects the voltage and current used by the tool motor so that the multi-functional power block can automatically set the voltage and current to either (a) be delivered to the tool'"'"'s motor at the voltage and current required to produce the tool motor'"'"'s full rated driving torque or (b) recharge the insertable multi-functional battery module which fits into a recess in the tool, and

providing a said multi-functional battery module designed to receive the second male DC plug and to fit into the empty recess in the electrically powered tool which recess normally receives the batteries which power the tool.

3. A method as set forth in claim 1 in which the multi-functional battery module includes a battery and a battery charger, which receives energy from the multi-functional power block, to recharge the said battery.

4. A method as set forth in claim 1 in which the said multi-functional battery module including a battery, a battery charger, a power distributor, and a monitor which detects operation of the tool'"'"'s motor so that the said power distributor can automatically deliver the required voltage and current to the tool'"'"'s motor from one or a combination of said battery power and said multi-functional power block to produce the required operational driving torque.

5. A method for providing one or a combination of mechanical and electrical adapters for the charging recess in the multi-functional power block and the tool recess in order to accept different sizes and shapes of said battery packs or said multi-functional battery modules.

6. Apparatus for use with tools powered by insertable batteries comprising

a multi-functional battery module identical in shape to the insertable battery of a tool which is insertable into the empty recess in the tool normally occupied by the insertable battery,

a universal male plug connected to said multi-functional battery module,

an AC-DC multi-functional power block designed to deliver power to the tool'"'"'s motor at its rated current and voltage by connection to the universal male plug, and recharge an insertable battery which fits into a recess in the tool and in the multifnctional power block and a power source connected to the AC-DC multi-functional power block.

7. Apparatus as set forth in claim 6 in which for use with tools powered by insertable batteries comprising

a multi-functional battery module identical in shape to the insertable battery of a tool which is insertable into the empty recess in the tool normally occupied by the insertable battery,

a universal male plug connected to said multi-functional battery module,

an AC-DC multi-functional power block designed to deliver power to the tool'"'"'s motor at its rated current and voltage by connection to the universal male plug, and recharge the said insertable multi-functional battery module which fits into a recess in the tool, and

a power source connected to the AC-DC multi-functional power block.

8. Apparatus as set forth in claim 6 in which for use with tools powered by insertable batteries comprising

a multi-functional battery module identical in shape to the insertable battery of a tool which is insertable into the empty recess in the tool normally occupied by the insertable battery designed to deliver power to the tool'"'"'s motor from one or a combination of battery power and multi-functional power block,

a universal male plug connected to said multi-functional battery module

said AC-DC multi-functional power block designed to deliver power to the said insertable multi-functional battery module which fits into a recess in the multi-functional power block, and

a power source connected to the AC-DC multi-functional power block.

9. Apparatus as set forth in claim 6 in which for use with tools powered by insertable batteries comprising

an adapter module which is identical in shape to the insertable battery of a tool which is insertable into the empty recess in the tool normally occupied by the insertable battery, which is designed to receive mechanically and a said battery pack or a said multi-functional battery module.