Method and device for operating a position sensor

• US 6,104,185 A
• Filed: 05/05/1998
• Issued: 08/15/2000
• Est. Priority Date: 05/21/1997
• Status: Expired due to Term

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Lamm, Hubert, Haderer, Guenter
• Primary Examiner(s): Oda, Christine K.
• Assistant Examiner(s): JOLLY, ANTHONY S
• Application Number:
  US09/072,940
• Time in Patent Office: 833 Days
• Field of Search: 324/207.2, 324/165, 324/207.25, 324/208, 324/207, 324/166, 324/173, 324/174, 324/207.21, 324/207.22, 324/207.24, 324/207.16, 324/207.12, 318/287, 318/286, 318/560, 318/647, 318/568.16, 318/266, 318/282
• US Class Current: 324/207.2
• CPC Class Codes: G01P 3/487 delivered by rotating magnets

Abstract

A method and a device for operating a position sensor made of at least two parts that move in relation to one another. The first part of the position sensor has at least two sections magnetized in different directions, and the second part has at least one magnetic field sensor which detects the magnetic field of the first part and converts it into signals having two levels depending on the polarity of the component of the magnetic field in a predefined spatial direction. The levels are supplied to a signal-processing arrangement which evaluates them to determine the relative position of the first part in relation to the second part. Prior to disabling the at least one magnetic field sensor when the first part is at a standstill with respect to the second part, the level delivered by the magnetic field sensor is stored, detected again after the magnetic sensor is enabled again, compared with the stored level, and if the measured level does not coincide with the stored level, the level change is evaluated as a valid level change.

Claims

1. A method for operating a position sensor having a first part and a second part, one of the first part and the second part being movable in relation to the other one of the first part and the second part, the first part having a first section magnetized in a first direction and a second section magnetized in a second direction that is different from the first direction, and the second part having at least one magnetic field sensor, the method comprising the steps of:

detecting a magnetic field of the first part with the at least one magnetic field sensor;

converting the detected magnetic field into a signal having two levels depending on a polarity of a component of the magnetic field in a predefined spatial direction;

analyzing the signal to determine a relative position of the first part in relation to the second part;

detecting and storing a first level of the signal prior to a disabling of the at least one magnetic field sensor when the first part is at a standstill in relation to the second part;

subsequently detecting a second level of the signal and comparing the detected second level with the stored first level when the at least one magnetic field sensor is enabled; and

recognizing a valid level change if the detected second level is different from the stored first level.

2. The method according to claim 1, further comprising the step of correcting the determined relative position of the first part in relation to the second part as a function of the recognition of the valid level change.

3. The method according to claim 1, wherein a counter is incremented or decremented as a function of a direction of movement of the first part in relation to the second part if the valid level change is recognized.

4. The method according to claim 1, wherein the at least one magnetic field sensor includes a first magnetic field sensor and a second magnetic field sensor.

5. The method according to claim 4, further comprising the step of correcting the determined relative position if a level change is determined to have taken place for exactly one of the first magnetic field sensor and the second magnetic field sensor.

6. The method according to claim 4, wherein the determined relative position is determined to be invalid if a first distance between a first boundary of the first section of the first part and a second boundary of the second section of the first part is different from a second distance between the first magnetic field sensor and the second magnetic field sensor and a level change has been determined to have taken place for both the first magnetic field sensor and the second magnetic field sensor.

7. The method according to claim 1, wherein the at least one magnetic field sensor is a Hall sensor, and wherein the spatial direction is a magnetic field direction detected by the Hall sensor.

8. The method according to claim 1, wherein one of the first part and the second part rotates in relation to the other of the first part and the second part.

9. The method according to claim 1, wherein the position sensor is situated in a drive unit, wherein the first part of the position sensor includes a magnet-wheel non-rotatably arranged on a motor armature shaft of the drive unit, wherein the second part of the position sensor is coupled to a housing of the drive unit, and wherein the determined relative position indicates a rotation of the motor armature shaft in relation to a stator of an electric motor.

10. The method according to claim 9, wherein the drive unit is an electric motor-transmission drive unit.

11. The method according to claim 9, wherein the position sensor is used to adjust an operating element in a motor vehicle.

12. The method according to claim 11, wherein the operating element includes at least one of a window, a sliding sunroof, and a pop-up sunroof.

13. The method according to claim 9, wherein a position of the operating element is determined from a rotation of the motor armature shaft in relation to the stator of the electric motor.

14. The method according to claim 1, further comprising the step of determining at least one of a velocity, an acceleration, a direction of relative motion of the first part and the second part, and a force transmitted by at least one of the first part and the second part as a function of the signal.

15. The method according to claim 1, further comprising the steps of:

disabling the at least one magnetic field sensor,

moving the first part and the second part in a transition region of the first section and the second section a predetermined distance that is substantially smaller than a size of the transition region, and

enabling the at least one magnetic field sensor,

wherein the steps are repeated until the first level is different from the second level.

16. The method according to claim 1, wherein a level change detected while the at least one magnetic field sensor is disabled and the first part is at a standstill in relation to the second part is determined to be invalid.

17. The method according to claim 16, wherein the analyzing step is performed by a signal-processing arrangement that is controlled by a program running in a normal operation mode, wherein the program is interrupted if the valid level change is recognized, wherein the recognizing step is performed by the signal-processing arrangement in an interrupt subprogram, and wherein the program returns to the normal operation mode after recognizing the valid level change.

18. The method according to claim 17, wherein a flag is set prior to disabling the at least one magnetic field sensor, wherein the valid level change is not recognized while the flag is set, and wherein the flag is reset after the at least one magnetic field sensor is enabled.

19. The method according to claim 16, wherein the at least one magnetic field sensor is disabled by switching off at least one power supply for the at least one magnetic field sensor, wherein the at least one magnetic field sensor is enabled by switching on the least one power supply for the at least one magnetic field sensor, and wherein level changes occurring after a first predetermined time period after the at least one power supply for the at least one magnetic field sensor is enabled are determined to be valid.

20. The method according to claim 19, wherein the first predetermined time period is selected so that the at least one magnetic field sensor is operational after the first predetermined time period has passed.

21. A device for operating a position sensor having a first part and a second part, one of the first part and the second part movable in relation to the other one of the first part and the second part, the first part having a first section magnetized in a first direction and a second section magnetized in a second direction that is different from the first direction, comprising:

at least one magnetic field sensor detecting a first magnetic field of the first part at a first predetermined time and converting the first detected magnetic field into a first signal as a function of a polarity of a first magnetic field component of the first magnetic field in a spatial direction, the first signal having one of a first level and a second level, the at least one magnetic field sensor detecting a second magnetic field of the first part at a second predetermined time and converting the second detected magnetic field into a second signal as a function of a polarity of a second magnetic field component in the spatial direction, the second signal having one of the first level and the second level; and

a signal processing arrangement analyzing the first signal to determine a relative position of the first part in relation to the second part, storing a first determined level of the first signal, and detecting whether there is a level change between the first determined level of the first signal and a second determined level of the second signal,

wherein the first magnetic field is detected prior to a disabling of the at least one magnetic field sensor when the first part is at a standstill in relation to the second part, wherein the second magnetic field is detected when the at least one magnetic sensor is enabled again, and wherein the level change is determined to be valid if the first determined level of the first signal is different from the second determined level of the second signal.

22. The device according to claim 21, wherein the at least one magnetic field sensor includes a first magnetic field sensor and a second magnetic field sensor.