Circuit breaker switch apparatus

• US 6,104,586 A
• Filed: 11/19/1998
• Issued: 08/15/2000
• Est. Priority Date: 11/20/1997
• Status: Expired due to Fees

• Current Assignee: Ekstrom Industries Incorporated
• Original Assignee: Ekstrom Industries Incorporated
• Inventors: Robinson, Darrell
• Primary Examiner(s): SHERRY, MICHAEL JUDE
• Application Number:
  US09/196,257
• Time in Patent Office: 635 Days
• Field of Search: 361/659-668, 361/93.1, 361/102, 439/517
• US Class Current: 361/102
• CPC Class Codes: H01H 1/5866 characterised by the use of a plug and socket connector
• CPC Class Codes: H01H 71/08 Terminals; Connections
• CPC Class Codes: H01H 83/20 operated by excess current as well as by some other abnormal electrical condition

Abstract

A circuit breaker switch apparatus pluggable into a watthour meter socket includes at least one set of line and load contact terminals and a power disconnect for completing an electrical circuit between at least one line terminal and one load terminal. The power disconnect switch is responsive to a trigger signal to switch switchable contacts to an open position and maintains the switchable contacts in the open position as long as the trigger signal is present. The power disconnect switch is mountable in the socket adapter housing by a snap-in connection. Load jaw contacts are mounted on rigid bus bars which are connectable to the power disconnect switch by a snap-in connection. An insulating shield surrounds the line and load jaw contacts and conductors while providing apertures to allow the insertion of watthour meter blade terminals therethrough into contact with the jaw contacts.

Claims

1. A circuit breaker switch apparatus mountable in a watthour meter socket, the apparatus comprising:

a housing;

line and load contact terminals mounted in the housing;

power disconnect means, disposed in the housing and having a plurality of switchable contacts switchable between an electrically conductive closed position and an electrically disconnected open position for electrically connecting at least one line contact terminal to one of the load contact terminals, the power disconnect means automatically switching the switchable contacts to the open position when the rate of power through the power disconnect means exceeds a preset level of power; and

means, carried on the power disconnect means, for maintaining the switchable contacts in the open position as long as a trigger signal is applied to the power disconnect means.

2. The apparatus of claim 1 wherein the power disconnect means is a shunt power disconnect switch having trigger input terminals.

3. The apparatus of claim 1 further comprising:

means for removably mounting the power disconnect means in the housing in a removable, snap in connection.

4. The apparatus of claim 1 wherein the power disconnect means further comprises:

an actuator coupled to the switchable contacts and movable between first and second positions switching the switchable contacts between the open and closed positions, respectively;

a one piece unitary plunger coupled to the actuator and having an end slidably extending exteriorly through an aperture in the housing, the end of the plunger disposed exteriorly of the housing when the power disconnect means is in a non-power conducting state.

5. The apparatus of claim 1 wherein:

the housing comprises a base, an annular sidewall extending from the base, and a mounting flange formed on an exterior end of the sidewall.

6. The apparatus of claim 5 wherein the housing further comprises:

a mounting flange formed exteriorly of the base and the sidewall for mounting the housing to a watthour meter socket.

7. The apparatus of claim 5 wherein the base and the sidewall comprise a one piece, unitary member.

8. The apparatus of claim 1 wherein:

the housing is a socket adapter housing;

the line and load contact terminals are line and load jaw contacts and line and load blade terminals;

conductors connected to the jaw contacts and blade terminals;

an electrically insulating shield means, mounted within the housing and surrounding substantially all of the line and load jaw contacts and the line and load blade terminals, for shielding the line and load jaw contacts and the line and load blade terminals, the shield including a plurality of apertures, each aperture aligned with one of the line and load jaw contacts for allowing a watthour meter blade terminal to be inserted therethrough into contact with one of the line and load jaw contacts.

9. The apparatus of claim 8 wherein the shield further comprises:

an aperture formed in the shield for mounting the shield about the power disconnect means.

10. The apparatus of claim 1 wherein:

the load contact terminals include rigid bus bars having opposed first and second ends, the first end formed as a blade terminal, the second end connectable to the power disconnect means.

11. The apparatus of claim 1 wherein the load contact terminal further comprises:

a rigid bus bar having opposed first and second ends;

contact means, coupled to the second end for forming a jaw contact, for receiving a watthour meter blade terminal; and

contact means, formed on the power disconnect means, for receiving the first ends of the bus bars in a snap-in connection.

12. The apparatus of claim 1 wherein the load contact terminal further comprises:

a rigid bus bar having first and second ends;

contact means, formed on the power disconnect means, for receiving, the first ends of the bus bar in a snap-in connection; and

the second end of the bus bar connected to a blade terminal extending exteriorly of the housing.

13. The apparatus of claim 12 wherein the load contact terminal further comprises:

jaw contact means, formed on the first end of a rigid bus bar, for receiving a watthour meter blade terminal; and

a second end of the bus bar connected to the power disconnect means.

14. A circuit breaker switch apparatus usable with a watthour meter socket adapter having socket jaw contacts, the apparatus comprising:

a housing;

line and load jaw contacts disposed in the housing and adapted to receive blade terminals of a watthour meter in a releasable snap in electrical connection;

line blade terminals electrically connected to the line jaw contacts and having an end portion extending exteriorly of the housing for releasable engagement with watthour meter socket jaw contacts;

load blade terminals mounted in the housing and adapted to releasably engage watthour meter socket jaw contacts;

line jaw contacts mounted in the housing for releasably engaging blade terminals of a watthour meter;

power disconnect means disposed in the housing and having a plurality of switchable contacts switchable between an electrically conductive closed position and an electrically disconnected open position;

means for electrically connecting one of the line jaw contacts and the load jaw contacts to the switchable contacts of the power disconnect means and for electrically connecting the switchable contacts of the power disconnect means to the respective one of the line blade terminals and the load blade terminals such that the position of the switchable contacts of the power disconnect means determines the application and non-application of electrical power between the line and load jaw contacts and the line and load blade terminals, respectively;

a movable external actuator carried on the power disconnect means in a plane parallel to and spaced from a base of the housing on which the power disconnect means is mounted and switchable between two positions in conjunction with switching of the switchable contacts between open and closed positions; and

a one-piece plunger having one end movably disposed externally of housing of the socket adapter when the switchable contacts of the power disconnect means are in the open position, the plunger coupled to the actuator for manually moving the switchable contacts of the power disconnect means to the closed position.

15. The apparatus of claim 14 wherein the power disconnect means further comprises:

means, carried on the power disconnect means, for switching the switchable contacts from the open to the closed position upon the application of an electrical signal, the switching means continuously maintaining the switchable contacts in the open position during the duration of application of the electrical signal thereto.

16. A circuit breaker switch apparatus mountable in a watthour meter socket, the apparatus comprising:

a housing;

line and load contact terminals mounted in the housing;

power disconnect means having a plurality of switchable contacts switchable between an electrically conductive closed position and an electrically disconnected open position for electrically connecting at least one line contact terminal to one of the load contact terminals, the power disconnect means automatically switching the switchable contacts to the open position when the rate of power through the power disconnect means exceeds a preset level of power; and

means for removably mounting the power disconnect means in the housing in a snap-in connection.

17. The apparatus of claim 16 wherein the mounting means further comprises:

a rigid bus bar having first and second ends;

contact means, formed on the power disconnect means for receiving the first end of the bus bar in a snap-in connection; and

the second end of the bus bar connected to a blade terminal extending exteriorly of the housing.

18. A circuit breaker switch apparatus mountable in a watthour meter socket adapter, the apparatus comprising:

a housing;

line and load contact terminals mounted in the housing;

conductors connected to the line and load contact terminals;

power disconnect means, disposed in the housing and having a plurality of switchable contacts switchable between an electrically conductive closed position and an electrically disconnected open position for electrically connecting two of the line contact terminals and the load contact terminals, the power disconnect means automatically switching the switchable contacts to the open position when the rate of power through the power disconnect means exceeds a preset level of power; and

an electrically insulating shield means, mounted within the housing and surrounding substantially all of the line and load contact terminals, for shielding the line and load contact terminals, the shield including a plurality of apertures, each aperture aligned with one of the line and load contact terminals for allowing a watthour meter blade terminal to be inserted therethrough into contact with one of the line and load contact terminals, the shield means having a cutout on one surface, the cutout exposing the power disconnect means.