System for splicing sensors into a multiple fiber optical cable

• US 6,104,846 A
• Filed: 07/31/1998
• Issued: 08/15/2000
• Est. Priority Date: 07/31/1998
• Status: Expired due to Term

• Current Assignee: Northrop Grumman Systems Corporation (Northrop Grumman Corporation)
• Original Assignee: Litton Systems Incorporated
• Inventors: Frederick, Donald A., Hodgson, Craig W.
• Primary Examiner(s): Schuberg, Darren E.
• Application Number:
  US09/127,879
• Time in Patent Office: 746 Days
• Field of Search: 385/12, 385/95, 385/115, 385/120, 385/135
• US Class Current: 385/12
• CPC Class Codes: G02B 6/2551 using thermal methods, e.g. fusion welding by arc discharge, laser beam, plasma torch
• CPC Class Codes: G02B 6/4439 Auxiliary devices

Abstract

The length of optical cable affected when splicing in sensors is reduced by cutting and splicing two distribution fiber lines and two return fiber lines to each sensor. The cable includes a spare distribution fiber line and a spare return fiber line. The optical cable is first stripped back to expose the optical fibers therein. For both the distribution and return lines, one fiber is cut at the proximal end of the stripped back portion of the cable, and another fiber is cut at the distal end of the stripped back portion. These fibers are then fused to respective ports on the sensor. Thus, each of the optical channels is formed from more than one optical fiber. The resulting cable is less stiff and more flexible.

Claims

1. A method of splicing optical devices inline in a sheathed, multiple optical fiber cable, comprising:

removing a portion of the sheath to form a region where the optical fibers are exposed, the exposed region extending longitudinally and including a distal boundary and a proximal boundary;

cutting a first optical fiber near the distal boundary of the exposed region;

cutting a second optical fiber near the proximal boundary of the exposed region; and

fusing the cut first and second optical fibers to respective first and second ports of a device to permit at least a portion of optical radiation entering the device from the first optical fiber via the first port to exit the device via the second port through the second optical fiber.

2. The method of claim 1, wherein the first and second optical fibers are distribution fiber lines.

3. The method of claim 1, wherein the first and second optical fibers are return fiber lines which receive output signals from the optical devices.

4. The method of claim 1, further comprising:

cutting a third optical fiber on the distal side of the exposed region;

cutting a fourth optical fiber on the proximal side of the exposed region; and

splicing the cut third and fourth optical fibers to respective third and fourth ports of the device.

5. The method of claim 4, wherein the first and second optical fibers are distribution lines and the third and fourth optical fibers are return fiber lines.

6. The method of claim 1, wherein the optical devices comprise sensors.

7. The method of claim 1, wherein said fusing the cut first and second optical fibers to respective first and second ports comprises fusing the cut first and second optical fibers to respective fiber leadlines.

17. The method of claim 1, wherein at least one of the optical devices comprises a hydrophone, an accelerometer, or a magnetometer.

8. An optical cable, comprising:

a plurality of distribution optical fiber lines forming distribution optical channels;

a plurality of return optical fiber lines forming return optical channels; and

a plurality of sensors having inputs and outputs;

wherein respective ones of said inputs are joined to two different ones of said distribution optical fiber lines, and respective ones of said outputs are joined to two different ones of said return optical fiber lines.

9. The optical cable of claim 8, wherein the number of said distribution optical fiber lines is greater than the number of said distribution optical channels, and the number of said return optical fiber lines is greater than the number of said return optical channels.

10. The optical cable of claim 9, wherein the number of said distribution optical fiber lines is one greater than the number of said distribution optical channels, and the number of said return optical fiber lines is one greater than the number of said return optical channels.

18. The optical cable of claim 8, wherein at least one of said sensors comprises a hydrophone, an accelerometer, or a magnetometer.

20. The method of claim 10, wherein said number of said distribution optical fiber lines is 7 and said number of said return optical fiber lines is 17.

11. A method of inserting a plurality of sensor units inline in a sheathed, multiple optical fiber cable to reduce the affected length of the cable, the method comprising:

(i) coupling a first sensor unit to a first optical channel, comprising;

removing a first portion of the sheath to enable a first access to fibers within the cable;

cutting a first fiber, which forms part of the first optical channel, at a point near a distal boundary of the removed portion to create a termination point on the first fiber;

cutting a second fiber at a point near a proximal boundary of the removed portion to create a termination point on the second fiber;

fusing the respective termination points of the first and second fibers to ports on the first sensor unit to create an optical path in which the first optical channel is formed by the first fiber proximal to the first sensor unit and by the second fiber distal to the first sensor unit; and

(ii) optically connecting a second sensor unit to a second optical channel, comprising;

removing a second portion of the sheath to enable a second access to fibers within the cable;

cutting a third fiber, which forms part of the second optical channel, at a point near a distal boundary of the second removed portion to create a termination point on the third fiber;

cutting the first fiber at a point near a proximal boundary of the second removed portion to create a second termination point on the first fiber; and

fusing the termination point of the third fiber and the second termination point of the first fiber to ports on the second sensor unit to create an optical path in which the second optical channel is formed by the third fiber proximal to the second sensor unit and by the first fiber distal to the second sensor unit.

12. The method of claim 11, wherein the optical fibers are distribution fiber lines.

13. The method of claim 11, wherein the optical fibers are return fiber lines which receive output signals from sensors.

19. The method of claim 11, wherein at least one of the sensor units comprises a hydrophone, an accelerometer, or a magnetometer.

14. A method of forming n optical channels with at least n+1 optical fibers in a multi-sensor cable, comprising:

for the most proximal portion of the cable up to a first (most proximal) sensor, assigning a fiber to each of the n optical channels and designating at least one fiber as a first spare which is not assigned to any of the n optical channels;

cutting and fusing a first fiber and cutting and fusing the first spare to the first sensor, wherein the first fiber carries a first optical signal to the first sensor and the first spare carries the first optical signal to another sensor, the first fiber and the first spare forming part of a first one of the n optical channels;

redesignating the first fiber past the first sensor as a second spare for a second portion of the cable between the first sensor and a second sensor;

cutting and fusing the second spare and cutting and fusing a second fiber to the second sensor, wherein the second fiber carries a second optical signal to the second sensor and the second spare carries the second optical signal to another sensor, the second spare and the second fiber forming part of a second one of the n optical channels;

redesignating the second fiber past the second sensor as a third spare for a third portion of the cable between the second sensor and a third sensor; and

repeating said cutting and fusing and said redesignating at subsequent sensors by redesignating respective fibers as respective spares beyond the subsequent sensors and using the redesignated spares to propagate respective optical signals.

15. The method of claim 14, wherein the optical fibers are distribution fiber lines.

16. The method of claim 14, wherein the optical fibers are return fiber lines which receive output signals from sensors.