Linear motor mechanism for exposure apparatus, and device manufacturing method using the same

• US 6,107,703 A
• Filed: 09/22/1998
• Issued: 08/22/2000
• Est. Priority Date: 09/24/1997
• Status: Expired due to Term

• Current Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Original Assignee: Canon Ayutthaya Limited (Canon Inc.)
• Inventors: Korenaga, Nobushige
• Primary Examiner(s): LaBalle, Clayton
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US09/158,511
• Time in Patent Office: 700 Days
• Field of Search: 310/12, 310/13, 310/14, 33/1 M, 74/471 XY, 108/137, 108/138, 29/721, 29/760, 29/785, 318/568.17, 318/568.18, 318/568.19, 318/135, 318/574, 318/625, 318/649, 318/687, 355/53, 355/72
• US Class Current: 310/12.06
• CPC Class Codes: G03F 7/70691 Handling of masks or workpieces
• CPC Class Codes: H02K 41/031 of the permanent magnet type

Abstract

A linear motor mechanism includes a stator element and a movable element being movable relative to the stator element in a predetermined direction through an electromagnetic drive force, wherein the stator element includes a yoke and coils disposed along a predetermined direction while the movable element includes a magnet with plural magnetic poles but with no yoke. Plural stator elements are disposed opposed to each other with a magnet of the movable element disposed therebetween.

Claims

1. A linear motor, comprising:

a plurality of stator elements each having a planar yoke and coils disposed along a predetermined direction; and

a movable element having magnet means with plural magnetic poles,

wherein said stator elements are disposed opposed to each other with said magnet means of said movable element disposed between the opposed stator elements.

2. A linear motor according to claim 1, wherein the yoke comprises a laminated steel plate.

3. A linear motor according to claim 1, wherein each coil comprises a flat coil.

4. A linear motor according to claim 1, wherein said coils are arrayed along the predetermined direction with a mutual phase shift.

5. A linear motor according to claim 4, wherein at least two coils of said coils are disposed with overlapping and with a phase shift along the predetermined direction, to provide a coil unit, and wherein each of said stator elements includes plural such coil units disposed along a driving direction.

6. A linear motor according to claim 4, wherein at least one of said coils comprises a flat coil with a bent portion, and a portion of said flat coil opposed to said magnet is protruded or extracted as compared with another portion of said flat coil not opposed to said magnet.

7. A linear motor according to claim 1, wherein each coil comprises a saddle shaped coil.

8. A stage system which includes a linear motor as recited in claim 1, for moving a stage.

9. An exposure apparatus which includes a stage system as recited in claim 8, for performing an exposure process to an article held by said stage system.

10. An exposure apparatus according to claim 9, wherein said exposure apparatus comprises a scan type exposure apparatus, and said stage system is adapted to hold a reticle.

11. A device manufacturing method, comprising the steps of:

providing an exposure apparatus as recited in claim 9; and

transferring a pattern of an original onto a substrate by using the exposure apparatus.

12. A device manufacturing method according to claim 11, further comprising applying a photosensitive material to the substrate, and developing an exposed portion of the substrate.

13. A linear motor, comprising:

a stator element having a planar yoke and plural coils disposed along a predetermined direction; and

a movable element having a magnet with plural magnetic poles but having no yokes.

14. A linear motor according to claim 13, further comprising a plurality of said stator elements, wherein said stator elements are disposed opposed to each other with the magnet of said movable element positioned between the opposed stator elements.

15. A linear motor according to claim 13, wherein said yoke comprises a laminated steel plate.

16. A linear motor according to claim 13, wherein each coil comprises a flat coil.

17. A linear motor according to claim 13, wherein said coils are arrayed along the predetermined direction with a mutual phase shift.

18. A linear motor according to claim 17, wherein at least two coils of said coils are disposed with overlapping and with a phase shift along the predetermined direction, to provide a coil unit, and each of said stator elements includes plural such coil units disposed along a driving direction.

19. A linear motor according to claim 18, wherein at least one of said coils comprises a flat coil with a bent portion, and a portion of said flat coil opposed to said magnet is protruded or extracted as compared with another portion of said flat coil not opposed to said magnet.

20. A linear motor according to claim 13, wherein each coil comprises a saddle shaped coil.

21. A stage system which includes a linear motor as recited in claim 13, for moving a stage.

22. An exposure apparatus which includes a stage system as recited in claim 21, for performing an exposure process to an article held by said stage system.

23. An exposure apparatus according to claim 22, wherein said exposure apparatus comprises a scan type exposure apparatus, and said stage system is adapted to hold a reticle.

24. A device manufacturing method, comprising the steps of:

providing an exposure apparatus as recited in claim 22; and

transferring a pattern of an original onto a substrate by using the exposure apparatus.

25. A device manufacturing method according to claim 24, further comprising applying a photosensitive material to the substrate, and developing an exposed portion of the substrate.

26. A linear motor, comprising:

a stator element having a yoke, a first coil wound on said yoke along a first direction, and a second coil wound on said yoke along a second direction different from the first direction; and

a movable element having a magnet but having no yoke.

27. A linear motor according to claim 26, wherein said yoke has a shape being elongated in one direction, the first direction corresponds to the lengthwise direction of said yoke, and the second direction is perpendicular to the lengthwise direction of said yoke.

28. A linear motor according to claim 26, further comprising a plurality of said stator elements, wherein said stator elements are disposed opposed to each other with the magnet of said movable element positioned between the opposed stator elements.

29. A linear motor according to claim 26, wherein said yoke comprises a laminated steel plate.

30. A linear motor according to claim 26, wherein said stator element further includes third coils separate from said first and second coils.

31. A linear motor according to claim 30, wherein said third coils are disposed with overlapping and with a phase shift along said first direction.

32. A stage system which includes a linear motor as recited in claim 26, for moving a stage.

33. An exposure apparatus which includes a stage system as recited in claim 32, for performing an exposure process to an article held by said stage system.

34. An exposure apparatus according to claim 33, wherein said exposure apparatus comprises a scan type exposure apparatus, and said stage system is adapted to hold a reticle.

35. A device manufacturing method, comprising the steps of:

providing an exposure apparatus as recited in claim 33; and

transferring a pattern of an original onto a substrate by using the exposure apparatus.

36. A device manufacturing method according to claim 35, further comprising applying a photosensitive material to the substrate, and developing an exposed portion of the substrate.