Auxiliary starter unit for use with a diesel engine, and method for starting a diesel engine

• US 6,109,229 A
• Filed: 09/03/1999
• Issued: 08/29/2000
• Est. Priority Date: 03/06/1997
• Status: Expired due to Fees

• Current Assignee: Isad Electronic Systems GmbH & Co. KG
• Original Assignee: Isad Electronic Systems GmbH & Co. KG
• Inventors: Pels, Thomas
• Primary Examiner(s): Yuen, Henry C.
• Assistant Examiner(s): Castro, Arnold
• Application Number:
  US09/389,549
• Time in Patent Office: 361 Days
• Field of Search: 123/179.21, 123/179.6, 123/145 A, 123/549
• US Class Current: 123/179.6
• CPC Class Codes: B60L 1/02 to electric heating circuits
• CPC Class Codes: B60L 2210/10 DC to DC converters
• CPC Class Codes: B60L 2210/40 DC to AC converters
• CPC Class Codes: B60L 2240/36 Temperature of vehicle components or parts
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/40 using propulsion power supplied by capacitors
• CPC Class Codes: F02N 11/04 the motors being associated with current generators
• CPC Class Codes: F02N 11/0866 comprising several power sources, e.g. battery and capacitor or two batteries
• CPC Class Codes: F02N 19/00 Starting aids for combustion engines, not otherwise provided for
• CPC Class Codes: F02N 19/04 by heating of fluids used in engines
• CPC Class Codes: F02N 2200/046 Energy or power necessary for starting
• CPC Class Codes: F02P 19/021 characterised by power delivery controls
• CPC Class Codes: F02P 19/026 Glow plug actuation during engine operation
• CPC Class Codes: H02J 1/122 Provisions for temporary connection of DC sources of essentially the same voltage, e.g. jumpstart cables
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

An auxiliary starter unit is disclosed for facilitating starting of a diesel engine. The auxiliary starter unit includes a heater positioned in proximity to the diesel engine to improve a starting characteristic of the diesel engine. The auxiliary starter unit also includes an inverter having an intermediate circuit. The auxiliary starter unit is further provided with an energy storage device located to receive electrical energy from the intermediate circuit, and a controlled switch having a closed state and an open state. The controlled switch is positioned to couple the energy storage device in circuit with the heater to deliver electrical energy thereto. Additionally, the auxiliary starter unit includes a heating controller in communication with the controlled switch for selectively causing the controlled switch to enter the closed state to thereby supply the heater with electrical energy at an operating voltage which is higher than the operating voltage of an electrical system associated with a vehicle driven by the diesel engine.

Claims

1. For use with a vehicle having a diesel engine and an electrical system, the electrical system being associated with a first operating voltage level, an auxiliary starting unit for facilitating starting of the diesel engine comprising:

at least one heater positioned to improve a starting characteristic of the diesel engine;

an inverter having an intermediate circuit, the intermediate circuit being associated with a second operating voltage, the second operating voltage being higher than the first operating voltage;

an energy storage device located to receive electrical energy from the intermediate circuit;

a controlled switch having a closed state and an open state, the controlled switch being positioned to couple the energy storage device in circuit with the at least one heater to deliver electrical energy thereto; and

a heating controller in communication with the controlled switch for selectively causing the controlled switch to enter the closed state to thereby supply the at least one heater with electrical energy at a third operating voltage, the third operating voltage being higher than the first operating voltage.

2. An auxiliary starter unit as defined in claim 1 wherein the third operating voltage is substantially the same as the second operating voltage.

3. For use with a vehicle having a diesel engine and an electrical system, the diesel engine being operatively coupled to a crankshaft, the electrical system being associated with a first operating voltage level, an auxiliary starting unit for facilitating starting of the diesel engine comprising:

an electrical starter operatively coupled to the crankshaft;

at least one electrically powered heater positioned to improve a starting characteristic of the diesel engine;

an inverter in communication with the electrical starter for selectively driving the electrical starter, the inverter having an intermediate circuit, the intermediate circuit being associated with a second operating voltage, the second operating voltage being higher than the first operating voltage;

an energy storage device located to receive electrical energy from the intermediate circuit and adapted to selectively supply electrical energy at a third operating voltage to at least one of the electrical starter and the at least one heater; and

a heating controller for selectively supplying the at least one heater with electrical energy from the energy storage device.

4. An auxiliary starting unit as defined in claim 3 further comprising a charging device coupled in circuit with the energy storage device and the intermediate circuit for controlling charging of the energy storage device from the intermediate circuit.

5. An auxiliary starting unit as defined in claim 4 wherein the charging device comprises a controlled switch.

6. An auxiliary starting unit as defined in claim 4 wherein the charging device comprises a voltage converter.

7. An auxiliary starting unit as defined in claim 3 wherein the energy storage device is coupled directly within the intermediate circuit.

8. An auxiliary starting unit as defined in claim 3 wherein the energy storage device comprises at least one of a capacitor and a battery.

9. An auxiliary starting unit as defined in claim 3 wherein the at least one heater comprises at least one of a glow plug, a heating plug, and a heating flange.

10. An auxiliary starting unit as defined in claim 3 wherein the second operating voltage lies above 40 volts.

11. An auxiliary starting unit as defined in claim 3 wherein the second operating voltage lies above 100 volts.

12. An auxiliary starting unit as defined in claim 3 wherein the second operating voltage lies in a range between approximately 200 volts and approximately 400 volts.

13. An auxiliary starting unit as defined in claim 3 wherein the intermediate circuit is a DC circuit.

14. An auxiliary starting unit as defined in claim 3 wherein the electric starter also operates as a generator.

15. An auxiliary starting unit as defined in claim 3 wherein the electric starter comprises a three-phase electrical machine with a rotor and a stator.

16. An auxiliary starting unit as defined in claim 3 wherein the electric starter selectively operates as at least one of a generator and an auxiliary drive motor.

17. An auxiliary starting unit as defined in claim 16 wherein when the electric starter operates as the auxiliary drive motor, the electric starter is at least partially supplied with energy by the energy storage device.

18. An auxiliary starting unit as defined in claim 3 further comprising a controlled switch, wherein the heating controller is in communication with the controlled switch and the heating controller supplies the at least one heater with energy from the energy storage device by changing a state of the controlled switch.

19. An auxiliary starting unit as defined in claim 3 wherein the second and third operating voltages are substantially the same.

20. An auxiliary starting unit as defined in claim 3 wherein the third operating voltage is higher than the first operation voltage.

21. For use with a vehicle having a diesel engine and an electrical system, the diesel engine being operatively coupled to a crankshaft, the electrical system being associated with a first operating voltage level, an auxiliary starting unit for facilitating starting of the diesel engine comprising:

an electrical starter operatively coupled to the crankshaft;

at least one electrically powered heater positioned to improve a starting characteristic of the diesel engine;

an inverter in communication with the electrical starter for selectively driving the electrical starter by supplying the starter with electrical energy, the inverter having an intermediate circuit and a voltage converter, the intermediate circuit being associated with a second operating voltage, the second operating voltage being higher than the first operating voltage;

a vehicle battery coupled to the intermediate circuit via the voltage converter;

an energy storage device located to receive electrical energy from the intermediate circuit and adapted to selectively supply electrical energy at a third operating voltage to at least one of the electrical starter and the at least one heater;

a heating controller for selectively supplying the at least one heater with electrical energy, a first portion of the electrical energy supplied to the at least one heater being taken from the energy storage device and a second portion of the electrical energy supplied to the at least one heater being taken from the vehicle battery.

22. An auxiliary starting unit as defined in claim 21 wherein the second and third operating voltages are substantially the same.

23. An auxiliary starting unit as defined in claim 21 further comprising a charging device coupled in circuit with the energy storage device and the intermediate circuit for controlling charging of the energy storage device from the intermediate circuit.

24. An auxiliary starting unit as defined in claim 23 wherein the charging device comprises a controlled switch.

25. An auxiliary starting unit as defined in claim 23 wherein the charging device comprises a voltage converter.

26. An auxiliary starting unit as defined in claim 21 wherein the energy storage device is coupled directly within the intermediate circuit.

27. An auxiliary starting unit as defined in claim 21 wherein the energy storage device comprises at least one of a capacitor and a battery.

28. An auxiliary starting unit as defined in claim 21 wherein the at least one heater comprises at least one of a glow plug, a heating plug, and a heating flange.

29. An auxiliary starting unit as defined in claim 21 wherein the second operating voltage lies above 40 volts.

30. An auxiliary starting unit as defined in claim 21 wherein the second operating voltage lies above 100 volts.

31. An auxiliary starting unit as defined in claim 21 wherein the second operating voltage lies in a range between approximately 200 volts and approximately 400 volts.

32. An auxiliary starting unit as defined in claim 21 wherein the intermediate circuit is a DC circuit.

33. An auxiliary starting unit as defined in claim 21 wherein the electric starter also operates as a generator.

34. An auxiliary starting unit as defined in claim 21 wherein the electric starter comprises a three-phase electrical machine with a rotor and a stator.

35. An auxiliary starting unit as defined in claim 21 wherein the electric starter selectively operates as at least one of a generator and an auxiliary drive motor.

36. An auxiliary starting unit as defined in claim 35 wherein when the electric starter operates as the auxiliary drive motor, the electric starter is at least partially supplied with energy by the energy storage device.

37. An auxiliary starting unit as defined in claim 21 further comprising a controlled switch, wherein the heating controller is in communication with the controlled switch and the heating controller supplies the at least one heater with energy from the energy storage device by changing a state of the controlled switch.

38. An auxiliary starting unit as defined in claim 21 wherein the third operating voltage is higher than the first operating voltage.