Chassis/body marriage lift machine

• US 6,109,424 A
• Filed: 03/20/1998
• Issued: 08/29/2000
• Est. Priority Date: 03/20/1997
• Status: Expired due to Term

• Current Assignee: Ford Automation, Inc.
• Original Assignee: Fori Automation Incorporated (Lincoln Electric Holdings Incorporated)
• Inventors: Doan, Paul G.
• Primary Examiner(s): Bidwell, James R.
• Application Number:
  US09/045,321
• Time in Patent Office: 893 Days
• Field of Search: 198/343.1, 198/343.2, 198/346.1, 198/346.2, 198/346.3, 198/468.8, 187/226, 187/236, 104/287, 104/290, 104/165, 104/180, 104/187, 29/430, 29/824
• US Class Current: 198/468.8
• CPC Class Codes: B62D 65/02 Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
• CPC Class Codes: Y10T 29/49829 Advancing work to successive stations [i.e., assembly line]
• CPC Class Codes: Y10T 29/53548 and work carrying vehicle

Abstract

A machine for supporting and lifting an automotive chassis module into position for assembly with a vehicle body being conveyed overhead along an assembly line includes a mobile vehicle having at least one fixture arranged above the vehicle for receiving and supporting the chassis module, and a guided lift mechanism for moving the fixture vertically between lowered and raised positions. The lift mechanism includes a push chain that is coupled to the fixture and a sprocket that engages the chain and is operative when driven to displace a section of the chain vertically to move the fixture. The lift mechanism further includes at least one support member extending between the fixture and the vehicle which operates to guide the fixture in the vertical direction while isolating the push chain from any loads transverse to the vertical direction.

Claims

1. Apparatus for lifting and supporting an automotive chassis module in position to be assembled with an automotive body along a moving assembly line, said apparatus comprising:

a mobile vehicle;

at least one fixture arranged above said vehicle for receiving and supporting the chassis module; and

a guided lift mechanism for moving said fixture vertically between a lowered position and a raised position, said mechanism including a push chain coupled to said fixture, at least one sprocket drivingly engaging said chain to displace a vertical section of said chain vertically to move said fixture between said lowered and said raised positions, and at least one support member extending between said fixture and said vehicle operative to guide said fixture in the vertical direction while isolating said push chain from any loads transverse to said vertical direction.

2. The apparatus of claim 1 wherein said vehicle comprises an automatic guided vehicle.

3. The apparatus of claim 1 wherein said vehicle comprises a tow-veyor.

4. The apparatus of claim 1 including a base removably mounted on said vehicle, and wherein said guided lift mechanism is mounted on said base.

5. The apparatus of claim 1 wherein said support member comprises at least a pair of vertically extendible guides spaced laterally from and extending parallel to said vertical section of said chain.

6. The apparatus of claim 1 wherein said at least one support member comprises at least three vertically extendible guides spaced laterally from and extending parallel to said vertical section.

7. The apparatus of claim 1 including a chain take-up magazine adjacent said sprocket for storing an excess portion of said chain in a coiled configuration.

8. The apparatus of claim 1 wherein there are a pair of said guided lift mechanisms supported on said vehicle in longitudinally spaced relation to one another.

9. The apparatus of claim 8 including a pair of bases detachably mounted on said vehicle in said longitudinally spaced relation and wherein said guided lift mechanisms are each mounted on a respective one of said bases so as to be readily mounted and dismounted from said vehicle.

10. The apparatus of claim 9 wherein said bases are located at a predetermined height on said vehicle and wherein said vehicle includes a longitudinal region provided between said bases.

11. The apparatus of claim 10 wherein said longitudinal region includes walk-through sections adjacent each of said bases having a height about the same or less than that of said bases.

12. The apparatus of claim 11 wherein said walk-through sections have a height about the same as that of said bases.

13. The apparatus of claim 4 including a motor mounted on said base and operatively coupled to said sprocket to drive said chain.

14. The apparatus of claim 13 wherein said motor includes an automatic brake for retaining said fixture in any selected one of a plurality of vertical positions of adjustment.

15. The apparatus of claim 13 wherein said motor includes a manual override connection to permit said motor and said chain to be driven manually.

16. The apparatus of claim 1 wherein said fixture is located at a retracted height H when in said lowered position and located at an extended height measuring at least twice that of said retracted height.

17. The apparatus of claim 16 wherein said retracted height is about 29 inches above a factory floor surface along which said vehicle moves and said extended height is about 67 inches above said factory floor.

18. The apparatus of claim 8 wherein said vehicle has a longitudinally extending interference free region, said lift mechanisms being located within said interference free region.

19. A method of supporting and lifting an automotive chassis module for assembly with an automotive body, said method comprising the steps of:

loading the chassis module onto a fixture supported at a lowered position and coupled to a push chain lift mechanism mounted on a mobile vehicle;

operating the lift mechanism to extend a section of push chain and the fixture vertically upwardly to a raised position; and

providing at least one vertical guide between the fixture and the vehicle to support the fixture during its vertical movement while isolating the push chain from any non-vertical loads.

20. The method of claim 19 including storing a retracted section of the push chain in a coiled condition beneath the fixture.