Fold-up exercise treadmill and method

• US 6,110,076 A
• Filed: 03/24/1998
• Issued: 08/29/2000
• Est. Priority Date: 09/24/1996
• Status: Expired due to Fees

• Current Assignee: Spirit Manufacturing
• Original Assignee: Spirit Manufacturing
• Inventors: Hurt, C. Rodger
• Primary Examiner(s): Richman, Glenn E.
• Application Number:
  US09/047,183
• Time in Patent Office: 889 Days
• Field of Search: 482/51, 482/54
• US Class Current: 482/54
• CPC Class Codes: A63B 22/0023 the inclination of the main axis of the movement path being adjustable, e.g. the inclination of an endless band
• CPC Class Codes: A63B 22/02 with movable endless bands , e.g. treadmills other training appliances for running on the spot A63B69/0028
• CPC Class Codes: A63B 2210/50 Size reducing arrangements for stowing or transport

Abstract

A fold-up treadmill apparatus for in-place walking, jogging, and running exercise is provided. The treadmill apparatus includes a base assembly and a treadmill assembly. The treadmill assembly has a forward end and a rearward end. According to the presently most preferred embodiment, the forward portion of the treadmill assembly is pivotally mounted to the base assembly and the rearward end is free. The treadmill assembly includes a means for raising and lowering the forward end of the treadmill assembly, whereby the incline of the treadmill assembly can be adjusted between about zero degrees to the horizontal and about fifteen degrees to the horizontal when the rearward end of the treadmill assembly is supported on a floor. The rearward end of the treadmill assembly can also be pivotally rotated upward and about the pivotal connection to the base assembly, whereby the treadmill assembly can be moved between a substantially horizontal position for use during an exercise session and a substantially vertical position for temporary storage.

Claims

1. A powered, variable inclination fold-up treadmill apparatus for in-place walking, jogging or running exercise, the treadmill apparatus comprising:

a. a freestanding base adapted to engage a floor surface, an upright portion supported from the freestanding base, rollers mounted on the freestanding base positioned such that the treadmill apparatus is movable on the rollers when the freestanding base is tilted on the floor surface;

b. a treadmill assembly having a rigid frame and a front and a rear end, the treadmill assembly mounted for pivotal movement between an exercise orientation with the treadmill assembly supported between the freestanding base and the floor surface and a storage orientation with the treadmill assembly supported from the freestanding base in a position above the floor surface, an endless belt mounted on the rigid frame for movement, an exercise surface on the belt adapted to support a user when the treadmill assembly is in the exercise orientation;

c. an electric motor operably connected to the belt to move the belt in an endless path whereby the exercise surface of the belt can be used for exercise;

d. an elevator assembly supported from the freestanding base, the elevator assembly supporting the front end of the treadmill assembly above the floor, the elevator assembly comprising a pivot and a powered elevator, the pivot supporting the front end of the treadmill assembly to pivot about a horizontally extending treadmill assembly axis, the treadmill assembly being movable about the pivot between an exercise orientation with the rear end of the treadmill assembly supported by the floor surface and a storage orientation with the rear end of the treadmill assembly vertically elevated above the floor surface and supported from the freestanding base, the powered elevator operably connected to raise and lower the height of the pivot and in turn to raise and lower the height of the treadmill assembly axis to increase and decrease the inclination of the treadmill assembly and exercise surface without regard to whether or not the treadmill apparatus is in use; and

e. a control assembly operably connected to the electric motor to control the electric motor thereby selectively changing the speed of movement of the belt, the control assembly operably connected to the powered elevator to control the operation of the powered elevator thereby selectively raising and lowering the pivot and in turn the treadmill assembly axis whereby the angle of inclination of the treadmill assembly and exercise surface can be increased and decreased by the user while the treadmill apparatus is in use.

2. A powered, variable inclination fold-up treadmill apparatus according to claim 1, wherein the elevator assembly comprises a gear rack meshing with a spur gear.

3. A powered, variable inclination fold-up treadmill apparatus according to claim 1, wherein the powered elevator comprises an incline motor mounted to move with the treadmill assembly as the inclination of the treadmill assembly is increased and decreased by the user.

4. A powered, variable inclination fold-up treadmill apparatus according to claim 1, wherein the control assembly comprises a control monitor mounted on an upright portion where it can be viewed and operated by the user during use of the treadmill apparatus.

5. A powered, variable inclination fold-up treadmill apparatus according to claim 4, wherein the control monitor is pivotally mounted to an upright portion to pivot between a substantially horizontal orientation and a substantially vertical orientation.

6. A powered, variable inclination fold-up treadmill apparatus according to claim 1, wherein the upright portion comprises two spaced apart substantially parallel upright members.

7. A powered, variable inclination fold-up treadmill apparatus according to claim 3, further comprising a position sensor assembly having at least one position sensor located in the path of movement of the treadmill assembly when the inclination of the treadmill assembly is increased and decreased, the position sensor assembly operably connected to the incline motor to disengage the incline motor when at least one of the position sensors is activated by the movement of the treadmill assembly.

8. A powered, variable inclination fold-up treadmill apparatus according to claim 1, further comprising means for preventing pivoting of the treadmill assembly about the treadmill assembly axis between the exercise orientation and the storage orientation when the treadmill assembly is in the storage orientation thereby preventing accidental pivoting of the treadmill assembly.

9. A powered, variable inclination fold-up treadmill apparatus according to claim 8, wherein the means for preventing pivoting of the treadmill assembly about the treadmill assembly axis between the exercise orientation and the storage orientation comprises providing a portion of the freestanding base positioned to contact the treadmill assembly when the treadmill assembly is in the storage orientation and is lowered to a stowed position.

10. A powered, variable inclination fold-up treadmill apparatus according to claim 1, wherein the freestanding base has a front side and a back side, the back side in closer proximity to the rear end of the treadmill assembly when the treadmill assembly is in the exercise orientation, the rollers mounted to the freestanding base on the back side of the freestanding base such that the treadmill apparatus is movable on the rollers when the treadmill apparatus is tilted on the floor surface.

11. A powered, variable inclination fold-up treadmill apparatus according to claim 10, wherein the rear end of the treadmill assembly comprises a tilt handle for tilting the treadmill apparatus on the floor surface toward the back side of the freestanding base when the treadmill assembly is in the storage orientation such that the treadmill apparatus is movable on the rollers.

12. A powered, variable inclination fold-up treadmill apparatus according to claim 1, wherein the treadmill assembly further comprises at least one resilient foot support connected to the rear end of the treadmill assembly, the at least one resilient foot support supporting the rear end of the treadmill assembly when the treadmill assembly is in the exercise orientation, thereby reducing stresses on the pivot due to use of the treadmill apparatus by a user.

15. A powered, variable inclination fold-up treadmill apparatus according to claim 12, wherein the powered elevator means comprises an incline motor mounted to move with the treadmill assembly as the inclination of the treadmill assembly is increased and decreased by the user.

16. A powered, variable inclination fold-up treadmill apparatus according to claim 12, wherein the control assembly comprises a control monitor mounted on an upright portion where it can be viewed and operated by the user during use of the treadmill apparatus.

17. A powered, variable inclination fold-up treadmill apparatus according to claim 15, wherein the control monitor is pivotally mounted to an upright portion to pivot between a substantially horizontal orientation and a substantially vertical orientation.

18. A powered, variable inclination fold-up treadmill apparatus according to claim 12, wherein the upright portion comprises two spaced apart substantially parallel upright members.

20. A powered, variable inclination fold-up treadmill apparatus according to claim 12, further comprising means for preventing pivoting of the treadmill assembly about the treadmill assembly axis between the exercise orientation and the storage orientation when the treadmill assembly is in the storage orientation thereby preventing accidental pivoting of the treadmill assembly.

22. A powered, variable inclination fold-up treadmill apparatus according to claim 12, wherein the freestanding base has a front side and a back side, the back side in closer proximity to the rear end of the treadmill assembly when the treadmill assembly is in the exercise orientation, the rollers mounted to the freestanding base on the back side of the freestanding base such that the treadmill apparatus is movable on the rollers when the treadmill apparatus is tilted on the floor surface.

24. A powered, variable inclination fold-up treadmill apparatus according to claim 12, wherein the treadmill assembly further comprises at least one resilient foot support connected to the rear end of the treadmill assembly, the at least one resilient foot support supporting the rear end of the treadmill assembly when the treadmill assembly is in the exercise orientation thereby reducing stresses on the pivot due to use of the treadmill apparatus by a user.

26. The method of claim 24, wherein the elevator assembly comprises a gear rack meshing with a spur gear.

27. The method of claim 24, wherein the powered elevator comprises an incline motor mounted to move with the treadmill assembly as the inclination of the treadmill assembly is increased and decreased by the user.

28. The method of claim 24, wherein the control assembly comprises a control monitor mounted on an upright portion where it can be viewed and operated by the user during use of the treadmill apparatus.

29. The method of claim 27, further comprising the step of pivoting;

the control monitor about a horizontally extending control monitor axis between a substantially horizontal position and a substantially vertical position.

30. The method of claim 28, wherein an upright portion comprises two spaced apart substantially parallel upright members.

31. The method of claim 24, further comprising a position sensor assembly having at least one position sensor located in the path of movement of the treadmill assembly when the inclination of the treadmill assembly is increased and decreased, the position sensor assembly operably connected to the incline motor to disengage the incline motor when at least one of the position sensors is activated by the movement of the treadmill assembly.

32. The method of claim 30, further comprising the step of preventing the pivoting of the treadmill assembly about the treadmill assembly axis between the exercise orientation and the storage orientation when the treadmill assembly is in the storage orientation thereby preventing accidental pivoting of the treadmill assembly.

33. The method of claim 31, wherein the freestanding base comprises a portion positioned to contact the treadmill assembly when the treadmill assembly is in the storage orientation and is lowered to a stowed position.

34. The method of claim 24, wherein the freestanding base has a front side and a back side, the back side in closer proximity to the rear end of the treadmill assembly when the treadmill assembly is in the exercise orientation, the rollers mounted to the freestanding base on the back side of the freestanding base such that the treadmill apparatus is movable on the rollers when the treadmill apparatus is tilted on the floor surface.

35. The method of claim 33, wherein the rear end of the treadmill assembly comprises a tilt handle for tilting the treadmill apparatus on the floor surface toward the back side of the freestanding base when the treadmill assembly is in the storage orientation such that the treadmill apparatus is movable on the rollers.

36. The method of claim 24, wherein the treadmill assembly further comprises at least one resilient foot support connected to the read end of the treadmill assembly, the at least one resilient foot support supporting the rear end of the treadmill assembly when the treadmill assembly is in the exercise orientation thereby reducing stresses on the pivot due to use of the treadmill apparatus by a user.

13. A powered, variable inclination fold-up treadmill apparatus for in-place walking, jogging or running exercise, the treadmill apparatus comprising:

a. a freestanding base adapted to engage the floor surface, an upright portion supported from the freestanding base, rollers mounted on the freestanding base positioned such that the treadmill apparatus is movable on the rollers when the freestanding base is tilted on the floor surface;

b. a treadmill assembly having a rigid frame, the treadmill assembly mounted for pivotal movement between an exercise orientation with the treadmill assembly supported between the freestanding base and the floor surface and a storage orientation with the treadmill assembly supported from the freestanding base in a position above the floor surface, and having an endless belt mounted on the rigid frame for movement, an exercise surface on the belt adapted to support a user when the treadmill assembly is in the exercise orientation;

c. an electric motor associated with the belt to move the belt in an endless path whereby the exercise surface of the belt can be used for exercise;

d. a powered elevator means for supporting a front end of the treadmill assembly from the freestanding base and for changing the height that the front end of the treadmill assembly is supported above the floor, the front end of the treadmill assembly being connected to the elevator means to pivot about a horizontally extending treadmill assembly axis, the treadmill assembly being movable about the axis between an exercise orientation with the rear end of the treadmill assembly supported from the floor surface and a storage orientation with the rear end of the treadmill assembly vertically elevated above the floor surface, whereby the powered elevator means can raise and lower the height of the treadmill assembly axis to increase and decrease the inclination of the treadmill assembly and exercise surface without regard to whether or not the treadmill is in use; and

e. a control assembly operably connected to the electric motor to control the electric motor thereby selectively changing the speed of movement of the belt, the control assembly operably connected to the powered elevator means to control the operation of the powered elevator means, selectively raising and lowering the treadmill assembly axis and thereby the angle of inclination of the treadmill assembly and exercise surface while the treadmill apparatus is in use.

14. A powered, variable inclination fold-up treadmill apparatus according to claim 13, wherein the powered elevator means comprises a gear rack meshing with a spur gear.

19. A powered, variable inclination fold-up treadmill apparatus according to claim 14, further comprising a position sensor assembly having at least one position sensor located in the path of movement of the treadmill assembly when the inclination of the treadmill assembly is increased and decreased, the position sensor assembly operably connected to the incline motor to disengage the incline motor when at least one of the position sensors is activated by the movement of the treadmill assembly.

21. A powered, variable inclination fold-up treadmill apparatus according to claim 19, wherein the means for preventing pivoting of the treadmill assembly about the treadmill assembly axis between the exercise orientation and the storage orientation comprises providing a portion of the freestanding base positioned to contact the treadmill assembly when the treadmill assembly is in the storage orientation and is lowered to a stowed position.

23. A powered, variable inclination fold-up treadmill apparatus according to claim 21, wherein the rear end of the treadmill assembly comprises a tilt handle for tilting the treadmill apparatus on the floor surface toward the back side of the freestanding base when the treadmill assembly is in the storage orientation such that the treadmill apparatus is movable on the rollers.

25. A method of variably inclining a powered fold-up treadmill apparatus for in-place walking, jogging or running exercise, the treadmill apparatus of the type having a freestanding base adapted to engage a floor surface, an upright portion supported from the freestanding base, the method comprising the steps of:

pivoting a treadmill assembly about a horizontally extending treadmill assembly axis between an exercise orientation with a rear end of the treadmill assembly supported by the floor surface and a storage orientation with the rear end of the treadmill assembly vertically elevated above the floor surface and supported from the freestanding base, the treadmill assembly having a rigid frame, rollers mounted on the freestanding base positioned such that the treadmill apparatus is movable on the rollers when the freestanding base is tilted on the floor surface;

selectively powering an endless belt with an electric motor, the belt mounted on the rigid frame to move in an endless path whereby an exercise surface on the belt can be used for exercise, the endless belt operably connected to a control assembly for controlling the speed of movement of the belt; and

selectively varying the height of the treadmill assembly axis with respect to the freestanding base to increase and decrease the inclination of the treadmill assembly and the exercise surface without regard to whether or not the treadmill apparatus is in use, the height of the treadmill assembly axis raised and lowered by an elevator assembly having a pivot and a powered elevator, the pivot supporting the treadmill assembly to pivot about the treadmill assembly axis, the powered elevator operably connected to vary the height of the treadmill assembly axis with respect to the base, the powered elevator operably connected to the control assembly for controlling the variance of the height of the treadmill assembly axis.