Reversible electrochemical mirror (REM) with improved electrolytic solution

• US 6,111,685 A
• Filed: 07/19/1999
• Issued: 08/29/2000
• Est. Priority Date: 12/19/1997
• Status: Expired due to Term

• Current Assignee: Teledyne Scientific & Imaging, LLC (Teledyne Technologies Incorporated)
• Original Assignee: Rockwell Science Center LLC
• Inventors: Warren, Leslie F. Jr., Tench, D. Morgan, Cunningham, Michael A.
• Primary Examiner(s): Epps, Georgia
• Assistant Examiner(s): Lester, Evelyn A.
• Application Number:
  US09/356,730
• Time in Patent Office: 407 Days
• Field of Search: 359/265, 359/267, 359/268, 359/270, 359/272, 359/273, 359/274
• US Class Current: 359/267
• CPC Class Codes: G02F 1/1506 caused by electrodeposition, e.g. electrolytic deposition of an inorganic material on or close to an electrode
• CPC Class Codes: G02F 1/155 Electrodes

Abstract

A reversible electrochemical mirror (REM) includes a first electrode and a second electrode, one of which is substantially transparent to at least a portion of the spectrum of electromagnetic radiation. An electrolytic solution, disposed between the first and second electrodes, contains ions of a metal which can electrodeposit on the electrodes. The electrolytic solution also contains halide and/or pseudohalide anions having a total molar concentration ratio of at least 6:1 compared to that of the electrodepositable metal. A negative electrical potential applied to the first electrode causes deposited metal to be dissolved from the second electrode into the electrolytic solution and to be electrodeposited from the solution onto the first electrode to form a mirror deposit, thereby affecting the reflectivity of the REM device for electromagnetic radiation. A positive electrical potential applied to the first electrode causes deposited metal to be dissolved from the first electrode into the solution and electrodeposited from the solution onto the second electrode, thereby decreasing the reflectivity of the REM mirror. It is usually necessary to apply a surface modification layer to the first electrode to ensure uniform nucleation so that a mirror electrodeposit having high reflectivity is obtained. The high molar concentration ratio of halide and/or pseudohalide anions to electrodepositable metal ions in the electrolyte provides the inherent electrolyte stability, high deposit quality, good deposit erasure and long cycle life needed for practical applications.

Claims

1. A reversible electrochemical mirror device for controlling the reflection of electromagnetic radiation, comprising:

a first electrode;

a second electrode, at least one of said first and second electrodes being substantially transparent to at least a portion of the spectrum of electromagnetic radiation;

an electrolytic solution disposed between and in electrical contact with the first and second electrodes, said electrolytic solution comprising;

a solvent,

a source of cations of at least one electrodepositable mirror metal,

at least one halide and/or pseudohalide compound having cations that are not electroactive in the voltage range over which the device is operated, the ratio of the total molar concentration of halide and/or pseudohalide anions (where said total is the aggregate of anions originating from said halide and/or pseudohalide compound and anions originating from said source of said electrodepositable mirror metal cations) to the total molar concentration of said electrodepositable mirror metal cations being greater than 6;

1; and

a plurality of atoms of said electrodepositable mirror metal disposed on either the first or the second electrode,

such that a negative electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the second electrode into the solution and to be electrodeposited from the solution as a mirror deposit onto the first electrode, and

such that a positive electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the first electrode into the solution and electrodeposited from the solution onto the second electrode,

the amount of deposited metal subsisting on the first electrode affecting the reflection of electromagnetic radiation by the device.

2. The device of claim 1, wherein said first electrode is substantially transparent to at least a portion of the spectrum of electromagnetic radiation.

3. The device of claim 2, further comprising a first substrate which is substantially transparent to at least a portion of the spectrum of electromagnetic radiation, the first electrode being disposed on the first substrate.

4. The device of claim 1, further comprising a surface modification layer on the first electrode.

5. The device of claim 1, wherein said second electrode is substantially transparent to at least a portion of the spectrum of electromagnetic radiation.

6. The device of claim 5, further comprising a second substrate which is substantially transparent to at least a portion of the spectrum of electromagnetic radiation, the second electrode being disposed on the second substrate.

7. The device of claim 5, wherein the second electrode is a locally distributed electrode.

8. The device of claim 1, further comprising a second substrate, the second electrode being deposited on the second substrate.

9. The device of claim 8, wherein the second substrate is an electrically insulating substrate and the second electrode is a continuous electrical conductor.

10. The device of claim 9, wherein the second electrode is an electrochemically stable metal deposited on the second substrate.

11. The device of claim 10, wherein the electrochemically stable metal of the second electrode includes at least one metal selected from the group consisting of Au, Cr, Ir, Ni, Os, Pd, Pt, Re, Rh, Ru and stainless steel.

12. The device of claim 8, further comprising an underlayer between the second electrode and the second substrate to improve adhesion between the second electrode and the second substrate.

13. The device of claim 12, wherein the underlayer includes at least one metal selected from the group consisting of aluminum, chromium, hafnium, molybdenum, nickel, titanium, tungsten and zirconium.

14. The device of claim 1, wherein the second electrode is a solid metallic electrode.

15. The device of claim 14, wherein the second electrode is a solid metallic electrode with an electrochemically stable metal deposited on the second substrate.

16. The device of claim 15, wherein the electrochemically stable metal on the second metallic electrode includes at least one metal selected from the group consisting of Au, Cr, Ir, Ni, Os, Pd, Pt, Re, Rh, Ru, and stainless steel.

17. The device of claim 15, further comprising an underlayer between the second metallic electrode and the electrochemically stable metal to improve adhesion between the second metallic electrode and the electrochemically stable metal.

18. The device of claim 17, wherein the underlayer includes at least one metal selected from the group consisting of aluminum, chromium, hafnium, molybdenum, nickel, titanium, tungsten and zirconium.

19. The device of claim 1, wherein the second electrode includes a roughened surface to reduce reflected radiation from the electrode.

20. The device of claim 3, wherein the first electrode is disposed uniformly on the first substrate.

21. The device of claim 3, wherein the first electrode is disposed in a pattern on the first substrate.

22. The device of claim 3, wherein the first electrode is an electrically conductive oxide coating deposited on the first substrate.

23. The device of claim 22, wherein the electrically conductive oxide coating is selected from the group consisting of aluminum (doped) zinc oxide, antimony (doped) tin oxide, fluorine (doped) tin oxide, indium oxide, indium tin oxide, fluorine (doped) indium oxide, aluminum (doped) tin oxide, phosphorus (doped) tin oxide, and indium zinc oxide.

24. The device of claim 4, wherein the surface modification layer is a thin layer of an electrochemically inert metal which is electrochemically more stable towards oxidation in the electrolytic solution than the electrodeposited mirror metal.

25. The device of claim 24, wherein the inert metal layer includes at least one metal selected from the group consisting of Au, Ir, Os, Pd, Pt, Re, Rh and Ru.

26. The device of claim 4, further comprising an underlayer between the first electrode and the surface modification layer to improve adhesion between the first electrode and the surface modification layer.

27. The device of claim 26, wherein the underlayer includes at least one metal selected from the group consisting of aluminum, chromium, hafnium, molybdenum, nickel, titanium, tungsten and zirconium.

28. The device of claim 1, further comprising first and second substrates, the first electrode being deposited on the first substrate and the second electrode being deposited on the second substrate, wherein at least one of the first and second substrates are glass.

29. The device of claim 1, further comprising first and second substrates, the first electrode being deposited on the first substrate and the second electrode being deposited on the second substrate, wherein at least one the first and second substrates are a plastic.

30. The device of claim 29, wherein the plastic first and second substrates are selected from the group consisting of acrylics, urethanes, polystyrenes, polycarbonates, styrene-acrylonitrile copolymers, styrene-butadiene copolymers, cellulosics, acrylonitrile-butadiene-styrene, polyvinylchloride, thermoplastic polyesters, polypropylene, nylons, polyester carbonates, ionomers, polyethyleneterephthate, and cyclic olefin copolymers.

31. The device of claim 1, wherein the electrolytic solution is a solution containing water.

32. The device of claim 31, wherein the electrolytic solution further comprises a gelling agent to form a gel electrolyte.

33. The device of claim 32, wherein the gelling agent is selected from the group consisting of gelatin, polyacrylamide, polyacrylates derived from polyacrylic acid, polyvinylalcohol, polyvinylpyrrolidone, cellulose derivatives, polyethylene glycols, polyethylene oxides, pectin, tragacanth, alginates, starches, xanthan gum, guar gum, acacia, bentonite, and cetostearyl alcohol.

34. The device of claim 31, wherein the electrolytic solution is contained within a solid matrix.

35. The device of claim 34, wherein the solid matrix is selected from the group consisting of finely divided electrically insulating powders, porous polymers, insulating sponges, insulating felts, and ormasils.

36. The device of claim 1, wherein the electrolytic solution is a non-aqueous solution.

37. The device of claim 36, wherein the electrolytic solution further comprises an electrochemically inert gelling agent to form a non-aqueous gel electrolyte.

38. The device of claim 37, wherein the gelling agent is a soluble polymer.

39. The device of claim 38, wherein the soluble polymer gelling agent is selected from the group consisting of polyacrylamide, polyacrylic acid, polyacrylonitrile, polycarbonate resin, polymethylmethacrylate, polypropylenecarbonate, polyvinylalcohol, polystyrenes, polyvinylchloride, polyvinylidinefluoride, and polyvinylpyrrolidone.

40. The device of claim 36, wherein the electrolytic solution is contained within a solid matrix.

41. The device of claim 40, wherein the solid matrix is selected from the group consisting of finely divided electrically insulating powders, porous polymers, insulating sponges, insulating felts, and ormasils.

42. The device of claim 1, wherein said solvent is selected from the group consisting of dimethylsulfoxide (DMSO), ethylene carbonate, ethylene glycol, γ

-butyrolactone (GBL), glycerol, propylene carbonate, dimethylformamide (DMF), and water, and mixtures thereof.

43. The device of claim 1, wherein said electrodepositable mirror metal is selected from the group consisting of silver, bismuth, copper, tin, cadmium, mercury, indium, lead, antimony, thallium and zinc.

44. The device of claim 1, wherein said halide or pseudohalide compound is selected from the group consisting of chloride, bromide and iodide compounds.

45. The device of claim 1, wherein said halide or pseudohalide compound is selected from the group consisting of cyanide and thiocyanate compounds.

46. The device of claim 1, wherein said halide or pseudohalide compound includes at least one cation selected from the group consisting of lithium, sodium, potassium, rubidium, cesium, magnesium, calcium, strontium, barium, alkylammonium cations and hydrogen.

47. The device of claim 1, wherein the total molar concentration ratio of halide and/or pseudohalide anions to the total molar concentration of said electrodepositable mirror metal cations is at least 10:

1.

48. A reversible electrochemical mirror device for controlling the reflection of electromagnetic radiation, comprising:

a first substrate which is substantially transparent to at least a portion of the spectrum of electromagnetic radiation;

a first electrode which is disposed on the first substrate and which is substantially transparent to at least said portion of the spectrum of electromagnetic radiation;

a surface modification layer disposed on the first electrode;

a second substrate;

a second electrode which is disposed on the second substrate;

an electrolytic solution disposed between and in electrical contact with the first and second electrodes, said electrolytic solution comprising;

a solvent,

a source of cations of at least one electrodepositable mirror metal,

at least one halide and/or pseudohalide compound having cations that are not electroactive in the voltage range over which the device is operated, the ratio of the total molar concentration of halide and/or pseudohalide anions (where said total is the aggregate of anions originating from said halide and/or pseudohalide compound and anions originating from said source of said electrodepositable mirror metal cations) to the total molar concentration of said electrodepositable mirror metal cations being greater than 6;

1; and

a plurality of atoms of said electrodepositable mirror metal disposed on either the first or the second electrode,

such that a negative electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the second electrode into the solution and to be electrodeposited from the solution as a mirror deposit onto the first electrode, and

such that a positive electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the first electrode into the solution and electrodeposited from the solution onto the second electrode,

the amount of deposited metal subsisting on the first electrode affecting the reflection of electromagnetic radiation by the device.

49. A reversible electrochemical mirror device for controlling the reflection of electromagnetic radiation, comprising:

a first substrate which is substantially transparent to at least a portion of the spectrum of electromagnetic radiation;

a first electrode which is disposed on the first substrate and which is substantially transparent to at least said portion of the spectrum of electromagnetic radiation;

a surface modification layer disposed on the first electrode;

a second electrode;

an electrochemically stable metal layer deposited on the second electrode;

an electrolytic solution disposed between and in electrical contact with the first and second electrodes, said electrolytic solution comprising;

a solvent,

a source of cations of at least one electrodepositable mirror metal,

at least one halide and/or pseudohalide compound having cations that are not electroactive in the voltage range over which the device is operated, the ratio of the total molar concentration of halide and/or pseudohalide anions (where said total is the aggregate of anions originating from said halide and/or pseudohalide compound and anions originating from said source of said electrodepositable mirror metal cations) to the total molar concentration of said electrodepositable mirror metal cations being greater than 6;

1; and

a plurality of atoms of said electrodepositable mirror metal disposed on either the first or the second electrode,

such that a negative electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the second electrode into the solution and to be electrodeposited from the solution as a mirror deposit onto the first electrode, and

such that a positive electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the first electrode into the solution and electrodeposited from the solution onto the second electrode,

the amount of deposited metal subsisting on the first electrode affecting the reflection of electromagnetic radiation by the device.

50. A reversible electrochemical mirror device for controlling the reflection of electromagnetic radiation, comprising:

a first substrate which is substantially transparent to at least a portion of the spectrum of electromagnetic radiation;

a first electrode which is disposed on the first substrate and which is substantially transparent to at least said portion of the spectrum of electromagnetic radiation;

a surface modification layer disposed on the first electrode;

a second, electrically insulating substrate;

a second electrode which is an electrochemically stable metal disposed on the second substrate;

an electrolytic solution disposed between and in electrical contact with the first and second electrodes, said electrolytic solution comprising;

a solvent,

a source of cations of at least one electrodepositable mirror metal,

at least one halide and/or pseudohalide compound having cations that are not electroactive in the voltage range over which the device is operated, the ratio of the total molar concentration of halide and/or pseudohalide anions (where said total is the aggregate of anions originating from said halide and/or pseudohalide compound and anions originating from said source of said electrodepositable mirror metal cations) to the total molar concentration of said electrodepositable mirror metal cations being greater than 6;

1; and

a plurality of atoms of said electrodepositable mirror metal disposed on either the first or the second electrode,

such that a negative electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the second electrode into the solution and to be electrodeposited from the solution as a mirror deposit onto the first electrode, and

such that a positive electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the first electrode into the solution and electrodeposited from the solution onto the second electrode,

the amount of deposited metal subsisting on the first electrode affecting the reflection of electromagnetic radiation by the device.

51. A reversible electrochemical mirror device for controlling the reflection of electromagnetic radiation, comprising:

a first substrate which is substantially transparent to at least a portion of the spectrum of electromagnetic radiation;

a first electrode which is disposed on the first substrate and which is substantially transparent to at least said portion of the spectrum of electromagnetic radiation;

a surface modification layer disposed on the first electrode;

a second substrate which is substantially transparent to at least said portion of the spectrum of electromagnetic radiation;

a second electrode which is distributed in localized areas on the second substrate;

an electrolytic solution disposed between and in electrical contact with the first and second electrodes, said electrolytic solution comprising;

a solvent,

a source of cations of at least one electrodepositable mirror metal,

at least one halide and/or pseudohalide compound having cations that are not electroactive in the voltage range over which the device is operated, the ratio of the total molar concentration of halide and/or pseudohalide anions (where said total is the aggregate of anions originating from said halide and/or pseudohalide compound and anions originating from said source of said electrodepositable mirror metal cations) to the total molar concentration of said electrodepositable mirror metal cations being greater than 6;

1; and

a plurality of atoms of said electrodepositable mirror metal disposed on either the first or the second electrode,

such that a negative electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the second electrode into the solution and to be electrodeposited from the solution as a mirror deposit onto the first electrode, and

such that a positive electrical potential applied to the first electrode relative to the second electrode tends to cause deposited metal to be dissolved from the first electrode into the solution and electrodeposited from the solution onto the second electrode,

the amount of deposited metal subsisting on the first electrode affecting the reflection of electromagnetic radiation by the device.