Brightness enhancement film

• US 6,111,696 A
• Filed: 02/28/1997
• Issued: 08/29/2000
• Est. Priority Date: 02/29/1996
• Status: Expired due to Term

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Weber, Michael F., Ouderkirk, Andrew J., Nevitt, Timothy J., Stover, Carl A., Allen, Richard C., Majumdar, Biswaroop, Carlson, Lockwood W., Kotz, Arthur L.
• Primary Examiner(s): Schuberg, Darren E.
• Application Number:
  US08/807,262
• Time in Patent Office: 1,278 Days
• Field of Search: 359/494, 359/495, 359/500, 349/5, 349/96
• US Class Current: 359/487.02
• CPC Class Codes: G02B 5/3008 comprising dielectric particles, e.g. birefringent crystals embedded in a matrix
• CPC Class Codes: G02B 5/305 including organic materials, e.g. polymeric layers
• CPC Class Codes: G02B 5/3083 Birefringent or phase retarding elements G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001
• CPC Class Codes: G02F 1/133545 Dielectric stack polarisers

Abstract

An optical film is provided which comprises a disperse phase of polymeric particles disposed within a continuous birefringent matrix in combination with light directing materials to enable control of light emitted from a lighting fixture or display. The film is oriented, typically by stretching, in one or more directions. The size and shape of the disperse phase particles, the volume fraction of the disperse phase, the film thickness, and the amount of orientation are chosen to attain a desired degree of diffuse reflection and total transmission of electromagnetic radiation of a desired wavelength in the resulting film, and the light directing materials are chosen to control the direction of polarized light reflected from or transmitted by the optical film.

Claims

1. A display, comprising:

a light source;

an LCD panel; and

a polarizer, disposed between said light source and said LCD panel;

wherein said polarizer comprises a polymeric continuous phase and a disperse phase, disposed within said continuous phase, and wherein said display exhibits a relative gain at 60°

that is at least equal to the relative gain exhibited by said display at normal incidence.

2. The display of claim 1, wherein the difference between the relative gain exhibited by said display at 60°

and the relative gain exhibited by said display at normal incidence is at least about 0.1.

3. The display of claim 1, wherein the difference between the relative gain exhibited by said display at 60°

and the relative gain exhibited by said display at normal incidence is at least about 0.2.

4. The display of claim 1, wherein the difference between the relative gain exhibited by said display at 60°

and the relative gain exhibited by said polarizer at normal incidence is at least about 0.3.

5. The display of claim 1, wherein said continuous and disperse phases comprise first and second diverse thermoplastic polymers, respectively.

6. The display of claim 5, wherein said first polymer is a polyester.

7. The display of claim 5, wherein said polarizer further comprises a compatibilizer.

8. The display of claim 1, wherein said disperse phase is randomly distributed throughout said continuous phase.

9. The display of claim 1, wherein said polarizer comprises a plurality of layers arranged in a repeating sequence of at least a first and second layer type, and wherein said first layer type comprises said continuous and disperse phases.

10. A display, comprising:

a light source;

an LCD panel; and

a polarizer, disposed between said light source and said LCD panel;

wherein said polarizer comprises a polymeric continuous phase and a disperse phase, disposed within said continuous phase, and wherein said display exhibits a relative gain as a function of angle within the range of 30°

to 60°

.

11. The display of claim 10, wherein said disperse phase is present in an amount of about 5% to about 50% by volume relative to said continuous phase.

12. The display of claim 10, wherein said disperse phase is present in an amount of about 15% to about 30% by volume relative to said continuous phase.

13. The display of claim 10, wherein said polarizer is a film, and wherein the index difference between said continuous and disperse phases is less than about 0.05 along an axis perpendicular to the surface of said film.

14. The display of claim 10, wherein said continuous phase has a larger birefringence than said disperse phase.

15. A display, comprising:

a light source;

an LCD panel; and

a polarizer, disposed between said light source and said LCD panel;

wherein said polarizer comprises a polymeric continuous phase and a disperse phase, disposed within said continuous phase, and wherein the average of the relative gain for said display taken over the range of 30°

to 60°

is greater than the relative gain of said display at normal incidence.

16. The display of claim 15, wherein said continuous and disperse phases comprise first and second diverse polymers, respectively.

17. The display of claim 16, wherein said polarizer further comprises a compatibilizer.

18. The display of claim 15, wherein said polarizer further comprises a dichroic dye.

19. The display of claim 15, wherein said polarizer comprises a plurality of layers arranged in a repeating sequence of at least a first and second layer type, and wherein said first layer type comprises said continuous and disperse phases.

20. The display of claim 15, wherein said polarizer is a film, and wherein the difference in indices of refraction between said continuous and disperse phases for visible light polarized along an axis perpendicular to the surface of said film is less than about 0.05.

21. The display of claim 20, wherein said polarizer has a total diffuse reflectivity of at least about 30%.

22. A display, comprising:

an LCD panel; and

a polarizer, disposed between said light source and said LCD panel;

wherein said polarizer comprises a birefringent polymeric continuous phase and a disperse phase, disposed within said continuous phase, wherein said display exhibits a maximum relative gain as a function of angle within the range of 30°

to 60°

, and wherein said polarizer has a total diffuse reflectivity of at least about 30%.

23. A display, comprising:

a display module;

a light source adapted to illuminate the display module; and

a polarizer, positioned between the display module and the light source, said polarizer being adapted to transmit toward the display module light from the light source which has a first polarization orientation, and being further adapted to reflect away from the display module light from the light source which has a second polarization orientation;

wherein the polarizer comprises a polymeric continuous phase and a disperse phase, disposed within said continuous phase, and wherein said display exhibits a relative gain at 60°

that is at least equal to the relative gain exhibited by said display at normal incidence.

24. The display of claim 23, wherein the display further comprises a first light directing element adapted to reflect light incident within a first input wedge and further adapted to redirect light incident within a second input wedge into an output wedge that is narrower than the second input wedge, and wherein the first input wedge is narrower than the second input wedge.

25. The display of claim 24, wherein at least some the reflected light having the second polarization orientation is converted to the first polarization orientation by the light source, and wherein at least some of the light converted to the first polarization orientation is transmitted by the polarizer toward the display module.

26. The display of claim 25, wherein the light source is further adapted to convert the direction of light incident upon a surface within the light source, wherein at least some of the reflected light within the first input wedge is converted to light of the second input wedge by the light source, and wherein at least some of the light converted to the second input wedge is directed by the first light directing element toward the display module.

27. The display of claim 24, therein the light directing element comprises a structured surface material.

28. The display of claim 27, wherein the first light directing element has a smooth side and a structured side.

29. The display of claim 28, wherein the structured side is toward the display module.

30. The display of claim 28, wherein the structured side comprises a plurality of triangular prisms.

31. The display of claim 28, wherein the plurality of triangular prisms define an axis of orientation.

32. The display of claim 31, wherein the axis of orientation of the first light directing element is aligned with the first in-plane direction of the polarizer.

33. The display of claim 30, wherein the triangular prisms are isosceles triangular prisms.

34. The display of claim 30, wherein the triangular prisms have included angles in the range of 70 degrees to 110 degrees.

35. The display of claim 34, wherein the triangular prisms have included angles in the range of 80 degrees to 100 degrees.

36. The display of claim 35, wherein the triangular prisms have included angles in the range of 85 degrees to 95 degrees.

37. The display of claim 36, wherein the triangular prisms have included angles of about 90 degrees.

38. The display of claim 24, wherein the light directing element is positioned between the polarizer and the display module.

39. The display of claim 24, wherein the first light directing element is positioned between the polarizer and the light source.

40. The display of claim 39, wherein the structured side of the first light directing element is disposed toward the display module.

41. The display of claim 24, further comprising a second light directing element adapted to reflect light incident within a third input wedge, and further adapted to redirect light incident within a fourth input wedge into a second output wedge that is narrower than the fourth input wedge, wherein the third input wedge is narrower than the fourth input wedge, and further wherein the third input wedge, fourth input wedge and second output wedge are defined relative to an axis perpendicular to the second light directing element.

42. The display of claim 41, wherein the second light directing element further includes a smooth side and a structured side, wherein the structured side of the second light directing element defines an associated axis of orientation.

43. The display of claim 42, wherein the axis of orientation of the first light directing element is positioned with respect to the axis of orientation of the second light directing element so as to provide two dimensional control of light transmitted by the first and second light directing elements.

44. The display of claim 43, wherein the axis of orientation of the first light directing element is at an angle greater than 0 degrees with respect to the axis of orientation of the second light directing element.

45. The display of claim 44, wherein the angle is between 70-110 degrees.

46. The display of claim 45, wherein the angle is between 85-95 degrees.

47. The display of claim 44, wherein the angle is about 90 degrees.

48. The display of claim 43, wherein the structured side of the first light directing element is positioned toward the smooth side of the second light directing element.

49. The display of claim 48, wherein the structured sides of both the first and second light directing elements are positioned toward the display module.

50. The display of claim 43, wherein the first and second light directing elements are positioned between the polarizer and the light source.

51. The display of claim 50, wherein the first and second light directing elements are positioned between the polarizer and the display module.

52. The display of claim 51, wherein the first light directing element is positioned between the polarizer and the light source, and wherein the second light directing element is positioned between the polarizer and the display module.

53. The display of claim 23, wherein said continuous and disperse phases have indices of refraction which differ along a first axis by more than about 0.05, and which differ along a second axis orthogonal to said first axis by less than about 0.05.

54. The display of claim 23, further comprising a polarization conversion element which converts at least a portion of the light of the second polarization orientation into light of the first polarization orientation.

55. The display of claim 54, wherein the polarization conversion element is a diffusely reflective surface.

56. The display element of claim 55, wherein the diffusely reflective surface is a component of the light source.