Intrinsically safe circuits

• US 6,111,738 A
• Filed: 05/22/1998
• Issued: 08/29/2000
• Est. Priority Date: 05/22/1998
• Status: Expired due to Term

• Current Assignee: SKF Limited (ABet SKF)
• Original Assignee: Diagnostic Instruments Ltd.
• Inventors: McGoogan, Gerard
• Primary Examiner(s): Leja, Ronald W.
• Application Number:
  US09/083,769
• Time in Patent Office: 830 Days
• Field of Search: 361/54, 361/56, 361/111, 361/91, 361/119, 361/58, 361/91.1, 361/91.2, 361/91.4, 361/91.5
• US Class Current: 361/91.5
• CPC Class Codes: H02H 9/008 Intrinsically safe circuits

Abstract

An intrinsically safe circuit for use in a hazardous environment includes a plurality of circuit sectors (1, 2) which are substantially isolated physically from one another by an electrical insulator, such as air, and are electrically connected, directly or indirectly, so as to define at lease one power transfer path (P1) between each circuit sector (1) and the other circuit sector (2) ; and power limiting means such as resistors (R1, R2) provided in each power transfer path between the connected circuit sectors for limiting the maximum power transfer value therebetween to a value less than a predetermined threshold value at which combustion in said hazardous environment is initiated. The circuit sectors (1, 2) having at least one power transfer path (P1) defined therebetween may have different sparking voltages, in which case voltage clamping means such as Zener diodes (Z1, Z2) is provided in each power transfer path between the two circuit sectors having different sparking voltages, for reducing the maximum voltage which may be applied by one of the two circuit sectors to the other.

Claims

1. An intrinsically safe circuit for use in a hazardous environment, the circuit comprising:

a plurality of circuit sectors located in the hazardous environment and which are substantially isolated physically from one another by electrical insulating means, the circuit sectors being electrically connected, directly or indirectly, so as to define at least one power transfer path between each said circuit sector and at least one other said circuit sector;

power supply means located in the hazardous environment and connected to at least one said circuit sector; and

power limiting means provided between said power supply means and each said circuit sector connected thereto, wherein at least two said circuit sectors having at least one power transfer path defined therebetween have different sparking voltages and the intrinsically safe circuit further includes voltage clamping means in each said power transfer path between at least two said circuit sectors having different sparking voltages, for reducing the maximum voltage which may be applied by one of said at least two circuit sectors to another of said at least two circuit sectors.

2. An intrinsically safe circuit according to claim 1, wherein said voltage clamping means comprises diode means.

3. An intrinsically safe circuit according to claim 1, wherein the different sparking voltages of at least two said circuit sectors are of the same polarity and the voltage clamping means comprises at least one zener diode for clamping the voltage in each said power transfer path between two said circuit sectors having different sparking voltages of the same polarity at a level which is less than the higher of the different sparking voltages of the two said circuit sectors.

4. An intrinsically safe circuit according to claim 1, wherein the different sparking voltages of at least two said circuit sectors are of opposite polarity and the voltage clamping means comprises at least one diode for clamping the voltage in each said power transfer path between two said circuit sectors having different sparking voltages of opposite polarity at a level which is between the sparking voltages of the two said circuit sectors.

5. An intrinsically safe circuit according to claim 1, including power limiting means in the form of resistor means disposed in each said power transfer path between at least two said connected circuit sectors for limiting the maximum power transfer value therebetween to a value less than a predetermined threshold value at which combustion in said hazardous environment is initiated.

6. An intrinsically safe circuit according to claim 1, wherein there is used a limited number of connecting wires between each two circuit sectors connected by at least one power transfer path.

7. An intrinsically safe circuit according to claim 6, wherein the number of connecting wires is no greater than four between at least one pair of said connected circuit sectors.

8. A personal computer (PC) incorporating an intrinsically safe circuit according to claim 1.

9. A data collector circuit consisting of an intrinsically safe circuit according to claim 1.

10. An intrinsically safe circuit according to claim 1, wherein the circuit includes power limiting means in each said power transfer path in the intrinsically safe circuit.

11. An intrinsically safe circuit according to claim 1, wherein said power limiting means comprises at least one current limiting element.

12. An intrinsically safe circuit according to claim 11, wherein each said current limiting element comprises resistor means.

13. An intrinsically safe circuit according to claim 11, wherein each said current limiting element comprises fuse means.

14. An intrinsically safe circuit according to claim 1, wherein said electrical insulating means physically separating the circuit sectors comprises air.

15. An intrinsically safe circuit according to claim 1, wherein said electrical insulating means physically separating the circuit sectors comprises an encapsulating material.

16. A method of limiting power transfer in an intrinsically safe circuit for use in an hazardous environment, comprising:

providing a plurality of circuit sectors located in the hazardous environment and which are substantially isolated physically from one another by electrical insulating means;

electrically connecting the circuit sectors, directly or indirectly, so as to define at least one power transfer path between each said circuit sector and at least one other said circuit sector;

supplying power to each said sector, directly or indirectly, so that at least two said circuit sectors having at least one power transfer path defined therebetween are provided with different sparking voltages, including connecting power supply means to at least one said circuit sector;

providing power limiting means between said power supply means and each said circuit sector connected thereto; and

providing voltage clamping means in each said power transfer path between at least two said circuit sectors having different clamping voltages, for reducing the maximum voltage which may be applied by one of said at least two circuit sectors to another of said at least two circuit sectors.

17. A method according to claim 16, including providing power limiting means in each said power transfer path in the intrinsically safe circuit so as to limit the maximum power transfer values between adjacent circuit sectors to values less than a predetermined threshold value at which combustion in said hazardous environment is initiated.