Suction powered cleaner for swimming pools

• US 6,112,354 A
• Filed: 10/21/1998
• Issued: 09/05/2000
• Est. Priority Date: 10/21/1998
• Status: Expired due to Term

• Current Assignee: Zodiac Pool Systems, LLC (Fluidra, S.A.)
• Original Assignee: Polaris Pool Systems, Inc.
• Inventors: Sargent, Ronald J., Stoltz, Herman
• Primary Examiner(s): Till, Terrence R.
• Assistant Examiner(s): MCNEIL, JENNIFER C
• Application Number:
  US09/176,532
• Time in Patent Office: 685 Days
• Field of Search: 15/1.7, 15/246, 210/169
• US Class Current: 15/1.7
• CPC Class Codes: E04H 4/1663 the propulsion resulting from an intermittent interruption of the waterflow through the cleaner

Abstract

An improved suction powered cleaner is provided for vacuuming dirt and debris from submerged floor and side wall surfaces of a swimming pool. The cleaner comprises a head defining a suction inlet for vacuum inflow of water and debris into a plenum chamber, and further through a primary suction tube adapted for connection via a vacuum hose to a conventional pool water filtration system. An oscillatory main control valve is pivotally mounted at an upstream end of the primary suction tube and spring-loaded toward a normal open position relative to an annular valve seat. Suction flow through the primary suction tube draws the control valve toward a closed position substantially interrupting water flow, whereupon the control valve returns by spring action to the normal open position, resulting in pressure fluctuations which cause the cleaner to advance in steps over submerged pool surfaces. The cleaner head may also include a bypass suction tube having a normally closed bypass valve responsive to pressure fluctuations within the primary suction tube for alternately opening when the main control valve is substantially closed, and vice versa. A perforated flexible disk is carried by and extends radially outwardly from the cleaner head to contact the surrounding submerged pool surface, and a laterally extending part-circle steering apron overlies a selected arcuate segment of the disk so that the disk is vacuum-retained against the submerged surface with an asymmetric force causing the cleaner head to advance along a nonlinear path.

Claims

1. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner head including housing means forming a plenum chamber and a downwardly open suction inlet for inflow of water and water-borne debris from a submerged surface of a swimming pool into said plenum chamber, said cleaner head further including a primary suction tube having a first end coupled to said housing means in flow communication with said plenum chamber and a second end adapted for connection to a suction source, said primary suction tube extending angularly upwardly and forwardly from said housing means, and said first end of said primary suction tube defining an annular valve seat; and

a control valve including a valve head mounted pivotally within said plenum chamber for movement between an open position disposed substantially at one side of said valve seat to permit substantially unobstructed flow of water from said plenum chamber to said primary suction tube, and a substantially closed position disposed in close proximity with said valve seat to substantially obstruct flow of water from said plenum chamber to said primary suction tube;

said control valve including biasing means for spring-loading said valve head normally to said open position, whereby suction flow of water from said plenum chamber to said primary suction tube draws said valve head from said open position to said substantially closed position to momentarily interrupt the water flow to said primary suction tube and induce a pressure pulsation effective to drive said cleaner head forwardly in a small incremental step and permit spring-loaded return movement of said valve head toward said open position.

2. The pool cleaner of claim 1 wherein said valve head comprises a ball segment.

3. The pool cleaner of claim 1 wherein said biasing means comprises a biasing spring.

4. The pool cleaner of claim 3 further including means for adjustably setting the spring force biasing said valve head.

5. The pool cleaner of claim 1 wherein said valve seat is formed from a resilient material.

6. The pool cleaner of claim 5 wherein said valve seat has a relatively thin leading edge.

7. The pool cleaner of claim 1 wherein said control valve further includes stop means for maintaining said valve head in at least slightly spaced relation with said valve seat, when said valve head is in said substantially closed position.

8. The pool cleaner of claim 7 wherein said valve seat is formed from a resilient material.

9. The pool cleaner of claim 1 further including an external housing on said cleaner head, said external housing rotatably supporting a nose wheel generally at a front end thereof.

10. The pool cleaner of claim 9 wherein said external housing further includes a carrying handle.

11. The pool cleaner of claim 1 further including a flexible disk carried by said cleaner head and extending radially outwardly therefrom for contacting a submerged pool surface in surrounding relation to said suction inlet, said disk having a pattern of perforations formed therein.

12. The pool cleaner of claim 11 wherein said pattern of perforations formed in said disk is laterally asymmetric.

13. The pool cleaner of claim 12 wherein said disk is rotatably mounted on said cleaner head.

14. The pool cleaner of claim 11 further including an apron carried by said cleaner head and extending laterally at one side thereof, said apron overlying a segment of said disk to obstruct water flow through a portion of the perforations formed in said disk.

15. The pool cleaner of claim 14 wherein said apron is formed from a flexible material.

16. The pool cleaner of claim 14 wherein said disk is rotatably mounted on said cleaner head, said apron being nonrotatably mounted on said cleaner head.

17. The pool cleaner of claim 11 wherein said housing means comprises at least two housing members interconnected to define said plenum chamber having said control valve mounted therein, said housing members being adapted for disassembly to permit access to said control valve without requiring disassembly of said disk from said cleaner head.

18. The pool cleaner of claim 17 wherein said suction inlet is defined by one of said housing members.

19. The pool cleaner of claim 1 wherein said housing means further defines at least one auxiliary water inflow port for water inflow to said plenum chamber.

20. The pool cleaner of claim 1 further including means for mounting said control valve within said plenum chamber, said mounting means including means accessible from the exterior of said cleaner head for adjustably setting the biasing force applied to said valve head.

21. The pool cleaner of claim 20 wherein said means for adjustably setting said biasing force includes at least one flow aperture to permit water inflow therethrough into said plenum chamber.

22. The pool cleaner of claim 1 wherein said cleaner head further includes a suction bypass tube having a first end defining a bypass inlet disposed in spaced relation to said suction inlet, and a second end coupled in flow communication with said suction source, and further comprising a bypass valve movable between a closed position substantially restricting water flow through said bypass suction tube and an open position permitting increased water flow through said bypass suction tube, said bypass valve being responsive to pressure within said primary suction tube for movement to said open position when said valve head of said control valve is in said substantially closed position, and for movement of said bypass valve toward said closed position when said control valve head is in said open position.

23. The pool cleaner of claim 22 wherein said second end of said bypass suction tube is coupled in flow communication with said primary suction tube at a location downstream from said valve seat.

24. The pool cleaner of claim 22 wherein said bypass valve is spring-loaded normally to said closed position, and further including means accessible from the exterior of said cleaner head for adjustably setting the biasing force applied to said bypass valve.

25. The pool cleaner of claim 22 wherein said bypass inlet defined by said bypass suction tube is spaced forwardly from said suction inlet.

26. The pool cleaner of claim 22 further including a flexible perforated disk carried by said cleaner head and extending radially outwardly therefrom for contacting a submerged pool surface in surrounding relation to said suction inlet, said bypass inlet defined by said bypass suction tube opening above said disk and forwardly from said suction inlet.

27. The pool cleaner of claim 1 wherein said valve head in said open position is disposed substantially out of alignment with a centerline of said primary suction tube.

28. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner head defining a downwardly open suction inlet for inflow of water and water-borne debris from a submerged surface of a swimming pool and including means for coupling said suction inlet to a suction source;

drive means responsive to water flow through said cleaner head from said suction inlet to the suction source for driving said cleaner head to travel generally in a forward direction within the swimming pool; and

a flexible disk carried by said cleaner head and extending radially outwardly therefrom for contacting a submerged pool surface in surrounding relation to said suction inlet, said disk having a pattern of perforations formed therein in a laterally asymmetric pattern, whereby water flow through the perforations in said disk to said suction inlet results in laterally asymmetric frictional resistance between said disk and the submerged pool surface to cause said cleaner head to travel along a nonlinear path of movement.

29. The pool cleaner of claim 28 wherein said disk is rotatably mounted on said cleaner head.

30. The pool cleaner of claim 29 further including an apron carried by said cleaner head and extending laterally at one side thereof, said apron overlying a segment of said disk to obstruct water flow through a portion of the perforations formed therein.

31. The pool cleaner of claim 30 wherein said apron is formed from a flexible material.

32. The pool cleaner of claim 30 wherein said apron is nonrotatably mounted on said cleaner head.

33. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner head defining a downwardly open suction inlet for inflow of water and water-borne debris from a submerged surface of a swimming pool and including means for coupling said suction inlet to a suction source;

drive means responsive to water flow through said cleaner head from said suction inlet to the suction source for driving said cleaner head to travel generally in a forward direction within the swimming pool;

a flexible disk rotatably carried by said cleaner head and extending radially outwardly therefrom for contacting a submerged pool surface in surrounding relation to said suction inlet, said disk having a pattern of perforations formed therein; and

an apron nonrotatably carried by said cleaner head and extending laterally at one side thereof to overlie a segment of said disk to obstruct water flow through the disk perforations formed in said disk segment, whereby water flow through the perforations in said disk to said suction inlet results in laterally asymmetric frictional resistance between said disk and the submerged pool surface to cause said cleaner head to travel along a nonlinear path of movement.

34. The pool cleaner of claim 33 wherein said apron is formed from a flexible material.

35. A pool cleaner for connection to a suction source, said pool cleaner comprising:

a cleaner head including housing means forming a plenum chamber and a downwardly open suction inlet for inflow of water and water-borne debris from a submerged surface of a swimming pool into said plenum chamber, said cleaner head further including a primary suction tube having a first end coupled to said housing means in flow communication with said plenum chamber and a second end adapted for connection to a suction source, said primary suction tube extending angularly upwardly and forwardly from said housing means, and said first end of said primary suction tube defining an annular valve seat;

a control valve including a valve head mounted pivotally within said plenum chamber for movement between an open position disposed substantially at one side of said valve seat to permit substantially unobstructed flow of water from said plenum chamber to said primary suction tube, and a substantially closed position disposed in close proximity with said valve seat to substantially obstruct flow of water from said plenum chamber to said primary suction tube;

said control valve including biasing means for spring-loading said valve head normally to said open position, whereby suction flow of water from said plenum chamber to said primary suction tube draws said valve head from said open position to said substantially closed position to momentarily interrupt the water flow to said primary suction tube and induce a pressure pulsation effective to drive said cleaner head forwardly in a small incremental step and permit spring-loaded return movement of said valve head toward said open position;

said cleaner head further including a suction bypass tube having a first end defining a bypass inlet disposed in spaced relation to said suction inlet, and a second end coupled in flow communication with said suction source; and

a bypass valve movable between a closed position substantially restricting water flow through said bypass suction tube and an open position permitting increased water flow through said bypass suction tube, said bypass valve being responsive to pressure within said primary suction tube for movement to said open position when said valve head of said control valve is in said substantially closed position, and for movement of said bypass valve toward said closed position when said control valve head is in said open position.

36. The pool cleaner of claim 35 wherein said second end of said bypass suction tube is coupled in flow communication with said primary suction tube at a location downstream from said valve seat.

37. The pool cleaner of claim 35 wherein said bypass valve is spring-loaded normally to the closed position, and further including means accessible from the exterior of said cleaner head for adjustably setting the biasing force applied to said bypass valve.

38. The pool cleaner of claim 35 wherein said bypass inlet defined by said bypass suction tube is spaced forwardly from said suction inlet.

39. The pool cleaner of claim 35 further including a flexible perforated disk carried by said cleaner head and extending radially outwardly therefrom for contacting a submerged pool surface in surrounding relation to said suction inlet, said bypass inlet defined by said bypass suction tube opening above said disk and forwardly from said suction inlet.

40. The pool cleaner of claim 35 wherein said bypass suction tube extends generally in parallel with said primary suction tube.

41. The pool cleaner of claim 35 further including means accessible from the exterior or said cleaner head for adjustably setting the spring force biasing said valve head.

42. The pool cleaner of claim 35 wherein said valve seat is formed from a resilient material.

43. The pool cleaner of claim 42 wherein said control valve further includes stop means for maintaining said valve head in at least slightly spaced relation with said valve seat, when said valve head is in said substantially closed position.

44. The pool cleaner of claim 35 further including a flexible disk carried by said cleaner head and extending radially outwardly therefrom for contacting a submerged pool surface in surrounding relation to said suction inlet, said disk having a pattern of perforations formed therein.

45. The pool cleaner of claim 44 wherein said pattern of perforations formed in said disk is laterally asymmetric.

46. The pool cleaner of claim 44 wherein said disk is rotatably mounted on said cleaner head, and further including an apron nonrotatably carried by said cleaner head and extending laterally at one side thereof, said apron overlying a segment of said disk to obstruct water flow through a portion of the perforations formed in said disk.