Auxiliary steering gear for carrier incorporating a caster wheel device

• US 6,113,117 A
• Filed: 01/28/1999
• Issued: 09/05/2000
• Est. Priority Date: 06/10/1997
• Status: Expired due to Fees

• Current Assignee: Maruishi Cycle Industries, Ltd. (Maruishi Holdings Co. Ltd.)
• Original Assignee: Maruishi Cycle Industries, Ltd. (Maruishi Holdings Co. Ltd.)
• Inventors: Mimura, Yasuo
• Primary Examiner(s): Dickson, Paul N.
• Assistant Examiner(s): YEAGLEY, DANIEL S
• Application Number:
  US09/230,559
• Time in Patent Office: 586 Days
• Field of Search: 280/755, 280/250.1, 280/38, 280/39, 280/642, 280/646, 280/639, 280/47.11, 280/47.12, 280/47.131, 280/47.16, 180/6.28, 180/219
• US Class Current: 280/47.11
• CPC Class Codes: A61G 1/0212 2 pairs having wheels within a pair on the same position in longitudinal direction, e.g. on the same axis
• CPC Class Codes: A61G 1/0237 having at least one swivelling wheel, e.g. castors
• CPC Class Codes: A61G 5/023 acting directly on hubs or axis
• CPC Class Codes: A61G 5/025 Levers
• CPC Class Codes: A61G 5/10 Parts, details or accessories
• CPC Class Codes: A61G 5/1051 Arrangements for steering
• CPC Class Codes: A61G 7/05 Parts, details or accessories of beds devices for prevention against falling out A47C21/08, A47D7/00 ; mattresses A47C27/00
• CPC Class Codes: A61G 7/0528 Steering or braking devices for castor wheels
• CPC Class Codes: B60B 2200/242 Hospital beds
• CPC Class Codes: B60B 2200/26 Medical appliances
• CPC Class Codes: B60B 33/00 Castors in general; Anti-clogging castorscastors for large containers B65D90/18
• CPC Class Codes: B60B 33/0052 the rolling axle being inclined
• CPC Class Codes: B60B 33/0057 the rolling axle being offset from swivel axis
• CPC Class Codes: B60B 33/0065 characterised by details of the swivel axis
• CPC Class Codes: B60B 33/0073 the swivel axis being symmetrical to wheel or wheels
• CPC Class Codes: B60Y 2200/84 Wheelchairs

Abstract

An auxiliary steering gear for a carrier comprising; a carrier body incorporating a main wheel, a caster wheel device including a sub wheel support device which connects a sub wheel to the carrier body while supporting the sub wheel so as to be freely rotatable about a horizontal axle and a vertical shaft, an inclining device for enabling inclining of the sub wheel in a transverse direction with respect to a direction of travel of the carrier body, and a remote operation device for remote operation of the inclining device, wherein the inclining device comprises an incline support device for inclinably connecting the caster wheel device to the carrier body by way of an incline support shaft which extends in the direction of travel of the carrier body, and a gear device for transmitting an incline drive force to incline the caster wheel device, and the gear device is set with a large gear ratio for reducing a reaction force due to external forces acting on the sub wheel, and the remote operation device is for remotely driving the gear device.

Claims

1. An auxiliary steering gear for a carrier incorporating a caster wheel device comprising;

a carrier body (12, 70,

     100) incorporating a main wheel (14,

     76),

a caster wheel device (16,

     74) including a sub wheel (16a, 74a) and a sub wheel support device which essentially connects said sub wheel (16a, 74a) to said carrier body (12, 70,

     100) while supporting said sub wheel (16a, 74a) so as to be freely rotatable about a horizontal axle (16b, 74b) and a vertical shaft (16c, 74c),

an inclining device (18,

     78) for enabling inclining of said sub wheel (16a, 74a) in a transverse direction with respect to a direction of travel of said carrier body (12, 70,

     100), and

a remote operation device (20, 46, 52, 54, 64, 94, 96, 116,

     118) for remote operation of said inclining device (18,

     78),

wherein said inclining device (18,

     78) comprises an incline support device (36,

     86) for inclinably connecting said caster wheel device (16,

     74) to said carrier body (12, 70,

     100) by means of an incline support shaft (34, 86a) which extends in a direction of travel of said carrier body (12, 70,

     100), and a gear device (38) for transmitting an incline drive force to incline said caster wheel device (16,

     74), and

said gear device (38) is set with a large gear ratio for reducing a reaction force due to external forces acting on said sub wheel (16a, 74a), and

said remote operation device (20, 46, 52, 54, 64, 94, 96, 116,

     118) is for remotely driving said gear device (38).

2. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 1, wherein said sub wheel support device comprises;

a sub wheel support member (16d, 74d) for rotatably supporting said sub wheel (16a, 74a) via said horizontal axle (16b, 74b), and a vertical shaft bearing device having said vertical shaft (16c, 74c) with one essentially connected to said support member (16d, 74d) and the other essentially connected to said carrier body (12, 70,

     100), and a bearing member (36b,

     84).

3. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 2, wherein said incline support device (36, 86) comprises an extension member (36a) which is formed by extending one of the vertical shaft (16c, 74c) and the bearing member (36b, 84) of said vertical shaft bearing device essentially connected to said carrier body (12, 70, 100), and said extension member (36a) is inclinably connected to said carrier body (12, 70, 100), by means of said incline support shaft (34, 86a).

4. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 3, wherein said gear device (38) comprises a first gear mechanism (40) provided on the caster wheel device (16, 74) or the extension member (36a) thereof, and a second gear mechanism (42) provided on said carrier body (12, 70, 100) for engaging with said first gear mechanism (40), and said remote operation device (20, 46, 52, 54, 64, 94, 96) is a means for rotational drive of said second gear mechanism (42).

5. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 4, wherein the second gear mechanism (42) of said gear device (38) is a pinion.

6. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 4, wherein said remote operation device (116, 118) controls an electric motor (110) to thereby drive said second gear mechanism (42).

7. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 1, wherein said remote operation device (20, 46, 52, 54, 64, 94, 96) comprises an operating force applying device (20, 52, 54, 64, 94) for converting the applied operating force into said incline drive force, and a transmission device (46, 96) for mechanically transmitting the converted incline drive force to said gear device (38).

8. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 7, wherein said transmission device (46) is a cable.

9. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 8, wherein said operating force applying device (20, 52, 54, 64, 94) is a slider (20c) with one end of said cable (46) secured thereto, and which slides approximately linearly.

10. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 8, wherein said operating force applying device (20, 52, 54, 64, 94) is a rotation dial (52c) with one end of said cable (46) secured thereto, and which is rotatably attached to said carrier body (12, 70, 100).

11. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 8, wherein said operating force applying device (20, 52, 54, 64, 94) comprises an approximately cylindrical rotation drum (54b) with one end of said cable (46) secured thereto, and which is rotatably attached to said carrier body (12, 70, 100), an operating lever (54c) secured integral with said rotation drum (54b) for applying an operating force, and control means (56) for controlling the operating direction of said operating lever (54c) to one direction.

12. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 11, wherein said control means (56) comprises a stopper (56a) which passes through an aperture (62) formed in said operating lever (54c) so that a tip portion thereof is engaged with a fixed aperture (60) to thereby control the operation of said operating lever (54c), and urging means (56c) for urging said stopper (56a) towards said fixed aperture (60).

13. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 12, wherein an incline portion inclined in one direction is formed on the tip portion of said stopper (56a).

14. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 13, wherein a through hole (58) is formed in said rotation drum (54b) so that said stopper (56a) passes through said through hole (58), and a guide (56b) is provided in said through hole (58) for controlling a sliding direction of said stopper (56a).

15. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 11, wherein a grip (54h) made from a resilient material is provided on said operating lever (54c).

16. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 7, wherein said transmission device (46) is a link.

17. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 1, wherein said remote operation device (20, 46, 52, 54, 64, 94, 96) simultaneously remotely operates a plurality of said inclining devices (18, 78) connected to said carrier body (12, 70, 100).

18. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 17, wherein an operating force applying device (20, 52, 54, 64, 94) comprises;

a rotor (64e) rotatably secured to said carrier body (12, 70,

     100) with one end of a cable (46) secured thereto, an operating lever (64h) secured integral with said rotor (64e) for applying an operating force, a ball (64c) rotatably inserted in an aperture (64e") formed in said rotor (64e), and urging means (64g) for urging said ball (64c) towards a fixed aperture (66) such that when said operating lever (64h) is at a neutral position, a portion of said ball (64c) engages with said fixed aperture (66).

19. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 18, wherein an engagement aperture (68) is formed in said operating force applying device (20, 52, 54, 64, 94) such that said ball (64c) is engaged with said engagement aperture (68) at a maximum operating condition of said operating lever (64h) to control an operating range of said operating lever (64h).

20. An auxiliary steering gear for a carrier incorporating a caster wheel device according to claim 19, wherein said engagement aperture (68) is formed with an engagement start portion with a small diameter and an engagement finish portion with a large diameter.

21. An auxiliary steering gear for a carrier incorporating a caster wheel device comprising;

a carrier body (12, 70,

     100) incorporating a main wheel (14,

     76),

a caster wheel device (16,

     74) including a sub wheel (16a, 74a) and a sub wheel support device which essentially connects said sub wheel (16a, 74a) to said carrier body (12, 70,

     100) while supporting said sub wheel (16a, 74a) so as to be freely rotatable about a horizontal axle (16b, 74b) and a vertical shaft (16c, 74c),

an inclining device (18,

     78) for enabling inclining of said sub wheel (16a, 74a) in a transverse direction with respect to a direction of travel of said carrier body (12, 70,

     100), and

a remote operation device (20, 46, 52, 54, 64, 94,

     96) for remote operation of said inclining device (18,

     78),

wherein said sub wheel support device comprises a sub wheel support member (16d, 74d) for rotatably supporting said sub wheel (16a, 74a) via said horizontal axle (16b, 74b), and a vertical shaft bearing device having said vertical shaft (16c, 74c) with one essentially connected to said support member (16d, 74d) and the other essentially connected to said carrier body (12, 70,

     100), and a bearing member (36b,

     84) and

said inclining device (18,

     78) comprises an incline support device (36,

     86) for inclinably connecting said caster wheel device (16,

     74) to said carrier body (12, 70,

     100) by way of an incline support shaft (34, 86a) which extends in a direction of travel of said carrier body (12, 70,

     100), and a gear device (38) for transmitting an incline drive force to incline said caster wheel device (16,

     74), and said incline support device (36,

     86) comprises an extension member (36a) which is formed by extending one of the vertical shaft (16c, 74c) and the bearing member (36b,

     84) of said vertical shaft bearing device essentially connected to said carrier body (12, 70,

     100), and said extension member (36a) is inclinably connected to said carrier body (12, 70,

     100), by means of said incline support shaft (34, 86a), and

said gear device (38) comprises a sector gear (40) provided on the caster wheel device (16,

     74) or the extension member (36a) thereof, and a pinion (42) provided on said carrier body (12, 70,

     100) and engaged with said sector gear (40), and

said remote operation device (20, 46, 52, 54, 64, 94,

     96) is a device for rotational drive of said pinion (42).