Computer controlled hydraulic resistance device for a prosthesis and other apparatus

• US 6,113,642 A
• Filed: 11/10/1998
• Issued: 09/05/2000
• Est. Priority Date: 06/27/1996
• Status: Expired

• Current Assignee: Ossur hf
• Original Assignee: Mauch, Inc. (DRT Holdings, Inc.)
• Inventors: Gruesbeck, William G., Petrofsky, Steven H.
• Primary Examiner(s): Willse, David H.
• Application Number:
  US09/189,233
• Time in Patent Office: 665 Days
• Field of Search: 623/44, 623/43, 623/24, 623/39, 188/282.2, 188/282.3, 701/78, 701/83, 701/85, 482/6, 482/5
• US Class Current: 623/24
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2002/5006 Dampers, e.g. hydraulic damper
• CPC Class Codes: A61F 2002/5007 having elastic means different from springs, e.g. including an elastomeric insert elastic coating A61F2002/3007; springs A61F2002/5072; plate-like springs for feet A61F2002/6657
• CPC Class Codes: A61F 2002/5032 for adjusting fluid pressure
• CPC Class Codes: A61F 2002/5072 having spring elements spring-biased locking means A61F2002/30505; for implantable joints A61F2002/30565; other elastic means A61F2002/5007
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7625 for measuring angular position
• CPC Class Codes: A61F 2002/7635 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/7655 for measuring fluid pressure
• CPC Class Codes: F16F 9/46 allowing control from a distance , i.e. location of means for control input being remote from site of valves, e.g. on damper external wall attachment of valve units to cylinders F16F9/325
• CPC Class Codes: F16F 9/464 Control of valve bias or pre-stress, e.g. electromagnetically F16F9/465 takes precedence

Abstract

A computer controlled hydraulic resistance device for apparatus such as a prosthetic knee for above knee amputees, includes a two stage pilot operated solenoid valve connected to control the flow of hydraulic fluid to and from a hydraulic actuator which applies resistance to the prosthetic knee or other apparatus through a coupling. Hydraulic pressure is sensed on the high and low side of the actuator by a spring biased magnet and a magnetically actuated electronic sensor and is used by a micro-controller in a closed-loop manner to compensate automatically for variations in the device and in the hydraulic fluid viscosity. The device also has magnetically actuated electronic sensors which sense positions of the apparatus and feed back to the micro-controller for applying a predetermined resistance profile to the apparatus.

Claims

1. A device for producing a controlled variable resistance to apparatus including a first member moveable relative to a second member, said device comprising hydraulic actuator connecting said first member to said second member, said actuator including a housing enclosing a moveable resistance applying member separating a first chamber and a second chamber within said housing, hydraulic fluid passages connected to said chambers, hydraulic fluid within said chambers and said passages, a solenoid controlled valve connected to control the flow of hydraulic fluid through said passages, a magnet and a magnetically actuated electronic sensor arranged to sense changes in the hydraulic fluid pressure within at least one of said chambers, and a computer controlled electronic system responsive to said sensor for actuating said valve to control precisely the flow of said fluid through said valve and into and out of said first and second chambers.

2. A device as defined in claim 1 and including a position sensor for sensing the position of said first member relative to said second member and connected to said control system for applying a predetermined resistance profile to the device.

3. A device as defined in claim 2 wherein said position sensor comprises a second magnet and a second magnetically actuated electronic sensor, and a relatively moveable variable shutter spaced between said second magnet and said second electronic sensor for varying the magnetic field in response to relative movement between said first and second members.

4. A device as defined in claim 1 and including means for biasing the flow of hydraulic fluid through said valve between said first chamber and said second chamber.

5. A device as defined in claim 1 and including a first connector for connecting said first member to a partial leg of an amputee and a second connector for connecting said second member to an artificial foot for the amputee.

6. A device as defined in claim 5 wherein said control system includes an electronic sensor for sensing the force exerted on said second connector by the artificial foot while the amputee is walking.

7. A device as defined in claim 1 wherein said resistance applying member comprises a rotary shaft connected to a vane type rotor within said housing, and an endless flexible sealing member extending around said rotor and engaging said housing.

8. A device as defined in claim 1 wherein said solenoid valve comprises a two stage pilot operated valve connected to said fluid passages.

9. A device as defined in claim 1 wherein said magnet is positioned within one of said passages with a spring bias for simultaneously sensing the hydraulic fluid pressure within said first and second chambers, and said electronic sensor is positioned out of communication with said fluid and is responsive to movement of said magnet.

10. A device for producing a controlled variable resistance to apparatus including a first member moveable relative to a second member, said device comprising hydraulic actuator connecting said first member to said second member, said actuator including a housing enclosing a moveable resistance applying member separating a first chamber and a second chamber within said housing, hydraulic fluid passages connected to said chambers, hydraulic fluid within said chambers and said passages, a two stage pilot operated solenoid valve connected to control the flow of hydraulic fluid through said passages, an electronic sensor arranged to sense changes in the hydraulic fluid pressure within at least one of said chambers, and a computer controlled electronic system responsive to said sensor for actuating said valve to control precisely the flow of said fluid through said valve and into and out of said first and second chambers.

11. A device as defined in claim 10 and including a position sensor for sensing the position of said first member relative to said second member and connected to said control system for applying a predetermined resistance profile to said device.

12. A device as defined in claim 11 wherein said position sensor comprises a magnet and a magnetically actuated electronic sensor, and a relatively moveable variable shutter spaced between said magnet and said electronic sensor for varying the magnetic field in response to relative movement between said first and second members.

13. A device as defined in claim 10 and including a first connector for connecting said first member to a partial leg of an amputee and a second connector for connecting said second member to an artificial foot for the amputee.

14. A device as defined in claim 13 and including a magnet and a magnetically actuated electronic sensor for sensing the force exerted on said second connector by the artificial foot while the amputee is walking.

15. A device as defined in claim 10 wherein said resistance applying member comprises a rotary shaft connected to a vane type rotor within said housing, and an endless flexible sealing member extending within a groove around said rotor and engaging said housing.

16. A device as defined in claim 10 and including a magnet positioned within one of said passages with a spring bias for simultaneously sensing the hydraulic fluid pressure within said first and second chambers, and said electronic sensor is positioned out of communication with said fluid and is responsive to movement of said magnet.

17. A device adopted for producing a controlled variable resistance to apparatus including a first member moveable relative to a second member, an actuator connecting said first member to said second member, said device comprising a housing enclosing a moveable displacement member separating a first chamber and a second chamber within said housing, fluid passages connected to said chambers and a fluid within said chambers and said passages, a solenoid controlled valve connected to control the flow of fluid through said passages, a position sensor for sensing the position of said first member relative to said second member and including a magnet and a magnetically actuated electronic sensor, a variable shutter connected for movement with said first member and spaced between said magnet and said electronic sensor for variably restricting the magnetic field in response to relative movement between said first and second members, and a computer controlled electronic system responsive to said sensor for actuating said valve to control the flow of said fluid through said valve and into and out of said first and second chambers.