Processed solid burnable fuel composition

• US 6,113,662 A
• Filed: 05/28/1999
• Issued: 09/05/2000
• Est. Priority Date: 05/29/1998
• Status: Expired due to Term

• Current Assignee: Royal Oak Enterprises, LLC
• Original Assignee: Rodney K. Sprules
• Inventors: Sprules, Rodney K.
• Primary Examiner(s): Johnson, Jerry D.
• Application Number:
  US09/321,925
• Time in Patent Office: 466 Days
• Field of Search: 44/535, 44/576, 44/577, 44/589, 44/590
• US Class Current: 44/535
• CPC Class Codes: C10L 11/04 consisting of combustible material matches C06F
• CPC Class Codes: C10L 5/40 essentially based on materials of non-mineral origin
• CPC Class Codes: C10L 5/44 on vegetable substances
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y02E 50/30 Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

A solid burnable fuel composition which contains a major proportion of spent dried coffee grounds is described. The fuel composition includes at least 50% dried spent coffee grounds and a combustible wax which are mixed together and compressed into a suitable shape for combustion. The fuel composition may further include a small amount, 10% or less, of a coking agent useful to control burn rate and to prevent cracking of compressed fuel during combustion. Small amounts of cellulosic material may also be incorporated to improve the structural properties of the composition. Due to its superior heat and flame production, dried spent coffee grounds are an excellent fuel source for processed fuel products such as fire-logs and fuel pellets. The advantage is a hotter, cleaner burn which produces less soot and smoke, releases fewer harmful pollutants and provides a brighter flame over a longer period of time.

Claims

1. A clean burning processed solid fuel composition providing an improved flame output for use in the manufacture of fire-logs, fire starters and fuel pellets, consisting essentially of:

at least 50% by weight of dried spent coffee grounds;

at most 40% by weight of a normally solid combustible binder; and

the balance selected from at least one of a coking agent and a cellulosic material, the coking agent being at most 10% or less by weight of the total composition.

2. A clean burning processed solid fuel composition as claimed in claim 1 wherein the combustible binder is a wax.

3. A clean burning processed solid fuel composition as claimed in claim 2 wherein the wax is a petroleum wax.

4. A clean burning processed solid fuel composition as claimed in claim 3 wherein the petroleum wax is paraffin.

5. A clean burning processed solid fuel composition as claimed in claim 1 wherein the coking agent is selected from a group consisting of:

starch, molasses, black liquor and sugar.

6. A clean burning processed solid fuel composition as claimed in claim 1 wherein the cellulosic material is selected from a group consisting of:

vegetable fiber, straws, paper, dried leaves, sawdust, and peat.

7. A clean burning processed solid fuel composition as claimed in claim 1 including an odor enhancer in an amount of not more than 1% by weight of the total composition.

8. A clean burning processed solid fuel composition as claimed in claim 1 including a flame colorant in an amount of not more than 1% by weight of the total composition.

9. A clean burning processed solid fuel composition providing an improved flame output for use in the manufacture of fire-logs, fire starters and fuel pellets, consisting essentially of:

at least 50% by weight of dried spent coffee grounds;

at most 35% by weight of a combustible wax; and

the balance selected from at least one of a combustible cellulosic material and a coking agent, the coking agent being at most 10% by weight of the total composition.

10. A clean burning processed solid fuel composition as claimed in claim 9 wherein the wax is a petroleum wax.

11. A clean burning processed solid fuel composition as claimed in claim 10 wherein the petroleum wax is paraffin.

12. A clean burning processed solid fuel composition as claimed in claim 9 wherein the coking agent is selected from a group consisting of:

starch, molasses, black liquor and sugar.

13. A clean burning processed solid fuel composition as claimed in claim 9 wherein the cellulosic material is selected from a group consisting of:

vegetable fiber, straws, paper, dried leaves, sawdust, and peat.

14. A clean burning processed solid fuel composition as claimed in claim 9 including an odor enhancer in an amount of not more than 1% by weight of the total composition.

15. A clean burning processed solid fuel composition as claimed in claim 9 including a flame colorant in an amount of not more than 1% by weight of the total composition.

16. A clean burning processed solid fuel composition having improved flame output for use in the manufacture of fire-logs, fire starters and fuel pellets, consisting essentially of:

at least 50% by weight of dried spent coffee grounds;

at most 35% by weight of a combustible wax; and

the balance at least one combustible cellulosic material selected from a group consisting of;

vegetable fiber, paper, dried leaves, sawdust, and peat.

17. A clean burning processed solid fuel composition as claimed in claim 16 including an odor enhancer in an amount of not more than 1% by weight of the total composition.

18. A clean burning processed solid fuel composition as claimed in claim 16 including a flame colorant in an amount of not more than 1% by weight of the total composition.

19. A clean burning processed solid fuel composition providing an improved flame output for use in the manufacture of fire-logs, fire starters and fuel pellets, consisting essentially of:

at least 55% by weight of dried spent coffee grounds;

at most 40% by weight of a combustible wax; and

the balance a coking agent in an amount that is at most 10% by weight of the total composition.

20. A clean burning processed solid fuel composition as claimed in claim 19 wherein the wax is a petroleum wax.

21. A clean burning processed solid fuel composition as claimed in claim 20 wherein the petroleum wax is paraffin.

22. A clean burning processed solid fuel composition as claimed in claim 19 wherein the coking agent is selected from a group consisting of:

starch, molasses, black liquor and sugar.

23. A clean burning processed solid fuel composition as claimed in claim 19 including an odor enhancer in an amount of not more than 1% by weight of the total composition.

24. A clean burning processed solid fuel composition as claimed in claim 19 including a flame colorant in an amount of not more than 1% by weight of the total composition.