Heater-containing grip for vehicles

• US 6,114,668 A
• Filed: 04/20/1998
• Issued: 09/05/2000
• Est. Priority Date: 08/29/1996
• Status: Expired due to Term

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Koito Manufacturing Company Limited
• Inventors: Ogata, Toru, Teraoka, Shinji, Ohishi, Yasuo, Muramatsu, Nobuhiko
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US09/051,488
• Time in Patent Office: 869 Days
• Field of Search: 219/202, 219/204, 219/497, 219/501, 219/499, 219/494, 219/548, 219/544, 74/552, 74/551.9, 74/558.5
• US Class Current: 219/494
• CPC Class Codes: B62J 33/00 Arrangements for warming riders specially adapted for cycles
• CPC Class Codes: B62K 21/26 Handlebar grips twist grips B62K23/04
• CPC Class Codes: Y10T 74/20822 Attachments and accessories

Abstract

A heater-installed grip for a vehicle includes substantially semi-cylindrical inner pieces (33₁, 33₂) of a synthetic resin which have a planar heater (34_L, 34_R ; 174_L, 174_R ; 184) wound around an outer periphery thereof and which are integrally embedded in a cylindrical grip body (35) made of a rubber assembled to a pipe-shaped steering handlebar (26) or a throttle pipe (79). In this heater-installed grip, a circumferentially central portion of each of the inner pieces (33₁, 33₂) is formed at a large wall thickness, as compared with circumferentially opposite ends thereof. Thus, the assemblability of the grip body (35) to the pipe-shaped steering handlebar (26) or the throttle pipe (79) is enhanced, while ensuring a die-clamping strength in a process for forming the grip body (35).

Claims

1. A heater-installed grip for a vehicle, comprising substantially semi-cylindrical inner pieces (33₁ and 33₂) of a synthetic resin which have a planar heater (34_L, 34_R ;

174_L, 174_R ;

     184) wound around an outer periphery thereof and which are integrally embedded in a cylindrical grip body (35) of a rubber assembled to a pipe-shaped steering handlebar (26) or a throttle pipe (79), wherein an axially extending projection (33a) is formed at a circumferentially central portion of an inner surface of said inner piece (33₁ and 33₂) over a substantially entire axial length of the inner piece.

2. A heater-installed grip for a vehicle according to claim 1, wherein grooves (43, 44), which are arcuate in cross section and into which a molten rubber flows in the formation of the grip body (35), are formed in a lattice-shaped fashion in regions of inner surfaces of said inner pieces (33₁, 33₂), other than regions where said projection (33a) is formed.

3. A heater-installed grip for a vehicle, comprising a substantially semi-cylindrical inner piece (33₁) of a synthetic resin which has a planar heater (34_L, 34_R ;

174_L, 174_R ;

     184) wound around an outer periphery thereof and which is integrally embedded in a cylindrical grip body (35) of a rubber assembled to a pipe-shaped steering handlebar (26) or a throttle pipe (79), wherein said inner piece (33₁) is integrally provided, at axially predetermined locations thereon, with annular portions (36,

     37) which are intended to prevent the deformation of the inner piece (33₁) attendant on the shrinkage of a rubber layer after formation of the grip body (35), and each of which functions as a guide for insertion of the steering handlebar or the throttle pipe.

4. A heater-installed grip for a vehicle according to claim 3, wherein said annular portions (36, 37) are provided in an opposed relation to axially opposite ends of said inner piece (33₁).

5. A heater-installed grip for a vehicle according to claim 4, wherein said inner piece (33₁) and a second, substantially semi-cylindrical inner piece (33₂) together form a cylindrical inner piece assembly (33), the second inner piece (33₂) being formed from a synthetic resin and disposed between said annular portions (36, 37).

6. A heater-installed grip for a vehicle according to claim 5, wherein circumferentially central portions of the axially opposite ends of said second inner piece (33₂) engage with said annular portions (36, 37) in a recess/projection manner.

7. A heater-installed grip for a vehicle according to claim 5 or 6, wherein openings (48, 49), which permit a molten rubber to flow into said inner pieces (33₁, 33₂) in a process for forming the grip body (35), are provided at least either between said inner pieces (33₁, 33₂), or between said second piece (33₂) and both said annular portions (36, 37).

8. A heater-installed grip for a vehicle according to claim 4, wherein one of said annular portions (36, 37) has a plurality of positioning abutment projections (50) provided on an inner peripheral surface thereof for abutment against an outer surface of a core die (82) in a process for forming the grip body (35) to align axes.

9. A heater-installed grip for a vehicle according to claim 4, wherein either one (36) of said annular portions (36, 37) has a plurality of positioning notches (51) provided in an inner peripheral surface at one end thereof for engagement with the core die (82) in a process for forming the grip body (35) to determine a circumferential position of the inner piece (33₁) relative to a grip body forming mold.

10. A heater-installed grip for a vehicle according to claim 4, wherein either one (37) of said annular portions (36, 37) has a positioning projection (52) provided thereon for abutment against a grip body forming mold in a process for forming the grip body (35) to determine an axial position of said inner piece (33₁), so that a molten rubber can flow into said inner piece (33₁) on opposite sides of said positioning projection (52).

11. A heater-installed grip for a vehicle, comprising a heat generating element (55) integrally embedded in substantially an entire circumference of a grip body (35) made of a rubber, wherein said heat generating element (55) is disposed in a dispersed manner in the grip body (35) in such a manner that the density of the heat generating element dispersed at a front portion of said grip body in the direction of movement of the vehicle is higher than that at a rear portion of said grip body.

12. A heater-installed grip for a vehicle, comprising a heat generating element (55) integrally embedded in substantially an entire circumference of a grip body (35) made of a rubber, wherein said heat generating element (55) is disposed in a dispersed manner in said grip body (35) in such a manner that the density of said heat generating element (55) dispersed at an end portion of said grip body (35), that is located on an inner side when assembled on said vehicle, is higher than that at an outer end portion of said grip body (35).

13. A heater-installed grip for a vehicle, comprising a heat generating element (55) integrally embedded in substantially half of a circumference of a grip body (35) made of a rubber, wherein said heat generating element (55) is disposed in the grip body (35) at a front portion of said grip body (55) in a direction of movement of the vehicle.

14. A heater-installed grip for a vehicle, comprising a heat generating element (55) integrally embedded in substantially half of a circumference in a grip body (35) made of a rubber, wherein said heat generating element (55) is disposed in a dispersed manner in said grip body (35) in such a manner that the density of said heat generating element (55) dispersed at an end portion of said grip body (35), that is located on an inner side when assembled on said vehicle, is higher than that at an outer end portion of said grip body (35).

15. A control device for a heater installed in a grip for a vehicle for controlling a power supplied from a battery (90) to a heater (34_L, 34_R ;

174_L, 174_R ;

     184) installed in a grip (27_L1, 27_R1 ;

27_L2, 27_R2 ;

     27) mounted on a steering handlebar (26), wherein said control device comprises a periodic voltage generating means (100) for generating a periodic voltage whose value is periodically varied, a comparative voltage outputting means (101) for outputting a predetermined comparative voltage depending upon a temperature regulating operation for the heater (34_L, 34_R ;

174_L, 174_R ;

     184), a rectangular-wave signal outputting means (103) for outputting a rectangular-wave signal having a duty ratio depending upon said temperature regulating operation by comparing the periodic voltage outputted from said periodic voltage generating means (100) with the comparative voltage outputted from said comparative voltage outputting means (101), a switching means (106) for ON/OFF-controlling the power supplied from the battery (90) to said heater (34_L, 34_R ;

174_L, 174_R ;

     184) in response to the rectangular-wave signal outputted from said rectangular-wave signal outputting means (103), and a battery voltage monitoring means (104) for monitoring a power source voltage outputted from the battery (90), so that when the power source voltage is dropped down to a value lower than a predetermined value, a rectangular-wave signal indicative of command to control said switching means (106) into an OFF state is forcibly outputted from said rectangular-wave signal outputting means (103) by maintaining said power source voltage at the predetermined value.

16. A control device for a heater installed in a grip for a vehicle according to claim 15, further including a fail-safe means (102) operable to ensure that when the comparative voltage outputted from the comparative voltage outputting means (101) becomes irregular, a rectangular-wave signal indicative of command to control the switching means (106) into an OFF state is forcibly outputted from said rectangular-wave signal outputting means (103) by maintaining said comparative voltage at a predetermined value.

17. A control device for a heater installed in a grip for a vehicle, comprising a switching means (106) for ON/OFF-controlling a power supplied from a battery (90) to a heater (34_L, 34_R ;

174_L, 174_R ;

     184) installed in a grip (27_L1, 27_R1 ;

27_L2, 27_R2 ;

     27) mounted on a steering handlebar (26), and a driving-signal outputting means (103) for outputting a driving signal for turning the switching means (106) ON, wherein said control device further includes a battery voltage monitoring means (104) which is operable to provide a state to prohibit the outputting of the driving signal from said driving-signal outputting means (103), when a voltage corresponding to a power source voltage outputted from said battery (90) is smaller than a first voltage threshold value, and to provide a state to permit the outputting of the driving signal from the driving-signal outputting means (103), when the voltage corresponding to said power source voltage is equal to or larger than a second voltage threshold value set higher than said first voltage threshold value by a predetermined value or more, said first voltage threshold value being set as being (V_M -Δ

V₁ +Δ

V₂), wherein V_M represents a necessary minimum power source voltage required in said battery (90);

Δ

V₁ represents a decrement of voltage dropped from said battery (90) to said battery voltage monitoring means (104); and

Δ

V₂ represents a maximum voltage detection error on the plus side presumed in said battery voltage monitoring means (104).

18. An electrical connection structure for a heater unit for a grip in a vehicle comprising a heater unit (92) for a grip, which is comprised of a heater (34_L, 34_R ;

174_L, 174_R ;

     184) installed in a grip (27_L1, 27_R1 ;

27_L2, 27_R2,

     27) mounted on a steering handlebar (26), and a control device (91) for controlling the supplying of a power from a power source (90) mounted on a vehicle body frame to said heater (34_L, 34_R ;

174_L, 174_R ;

     184), wherein plus-side and minus-side connecting wires (94,

     95) led out of said heater unit (92) for the grip are interruptively connected to a plus wire of one of first and second electric parts (158;

23_L, 23_R) and to a minus wire of the other electric part at locations near said electric parts (158, 23_L, 23_R) which are disposed on said steering handlebar (26) or a member (21) turned in unison with said steering handlebar (26) and to which a power is supplied from the power source (90).

19. An electrical connection structure for a heater unit for a grip in a vehicle according to claim 18, wherein one of said plus-side and minus-side connecting wires (94, 95) is interruptively connected between a main switch (142) for switching-over the connection and disconnection with a battery (90) which serves as said power source and a stop switch (158) disposed on the steering handlebar (26), and the other of said plus-side and minus-side connecting wires (94, 95) is interruptively connected to between said battery (90) and left and right front winker lamps (23_L, 23_R) disposed on the steering handlebar (26) or the member (21) turned in unison with said steering handlebar (26).

20. An electrical connection structure for a heater unit for a grip in a vehicle, comprising a heater unit (92) for a grip, said heater unit being comprised of a heater (34_L, 34_R ;

174_L, 174_R ;

     184) installed in a grip (27_L1, 27_R1 ;

27_L2, 27_R2 ;

     27) mounted on a steering handlebar (26), and a control device (91) for controlling the supplying of a power from a power source (90) mounted on a vehicle body frame to said heater (34_L, 34_R ;

174_L, 174_R ;

     184), and an earth wire (147) connected to a grounding portion (E_C) of a power source (90) and coupled to the steering handlebar (26) or a member (21) which is turned in unison with the steering handlebar (26), wherein a first connecting wire (94) led out of said heater unit (92) is interruptively connected between the power source (90) and an electric part (158) at a location near said electric part (158) which is disposed on the steering handlebar (26) or the member (21) turned in unison with the steering handlebar (26) and to which an electric power is supplied from the power source (90), and a second connecting wire (95) led out of said heater unit (92) is connected to said steering handlebar (26) or said member (21) turned in unison with the steering handlebar (26).