Battery charging apparatus with error detection

• US 6,114,839 A
• Filed: 11/13/1998
• Issued: 09/05/2000
• Est. Priority Date: 11/20/1997
• Status: Expired due to Term

• Current Assignee: Koki Holdings Co., Ltd.
• Original Assignee: Hitachi KOKI Company Limited (Koki Holdings Co., Ltd.)
• Inventors: Shinohara, Shigeru, Moriyama, Shigeru, Takano, Nobuhiro, Mizoguchi, Toshio, Ishimaru, Kenrou
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TIBBITS, PIA FLORENCE
• Application Number:
  US09/190,268
• Time in Patent Office: 662 Days
• Field of Search: 320/150, 320/153, 320/151
• US Class Current: 320/150
• CPC Class Codes: H01M 10/4228 Leak testing of cells or batteries
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A charging circuit generates a charging current from an ac supply which is supplied to a secondary battery in a battery package through first terminals. A second terminal receives a temperature detection signal from a thermistor on the secondary battery. A value of the temperature detection signal is sampled every predetermined interval. A memory stores the sampled value. A difference between the sampled value and the value from the memory is obtained, as well as the temperature decrease value between the sampled value and the value stored, when it applies. An error signal is generated when the difference is higher than a predetermined value and the operator is alarmed and informed of the error. The difference may be obtained between the sampled value and the value one-cycle-previously-sampled value from the memory, between the sampled value and a minimum of the sampled values, or between the sampled value and a charging start value of the sampled value. The thermistor is supplied with a supply voltage through a switch and an error condition caused by leakage of the electrolyte from the battery is detected when the voltage at the second terminal is higher than the predetermined value, the charging current generation circuit is controlled to stop generating the charging current.

Claims

1. A battery charging apparatus comprising:

charging current generation means for generating a charging current from an ac supply;

first terminal means for supplying said charging current to a secondary battery to be charged included in a battery package, said battery package further including a thermal sensitive element adjacent to said secondary battery generating a temperature detection signal indicative of a temperature of said battery;

second terminal means for receiving said temperature detection signal;

sampling means for periodically sampling a value of said temperature detection signal every predetermined interval;

memory means responsive to said sampling means for storing said value;

operation means for obtaining a temperature decrease value from said value and said value from said memory means;

error judgment means for judging an error condition when said difference is higher than a predetermined value; and

control means for controlling said charging current generation means to stop generating said charging current when said temperature decrease value is higher than a predetermined value.

2. The battery charging apparatus as claimed in claim 1, further comprising alarming means responsive to said error judging means for alarming and informing an operator of said error condition when said difference is higher than said predetermined value.

3. The battery charging apparatus as claimed in claim 1, wherein said operation means obtains said difference between said value and said value one-cycle-previously-sampled value from said memory means.

4. The battery charging apparatus as claimed in claim 1, further comprising minimum value detection means for detecting a minimum value of periodically sampled values using said memory means, and said operation means obtains said difference between said value and said minimum value.

5. The battery charging apparatus as claimed in claim 1, wherein said memory is further responsive to said charging current generation means and stores said value as a start value in response to start of generation of said charging current, and said operation means obtains said difference between said value and said start value.

6. A battery charging apparatus comprising:

charging current generation means for generating a charging current from an ac supply;

first terminal means for supplying said charging current to a secondary battery to be charged included in a battery package, said battery package further including a thermal sensitive element adjacent to said secondary battery generating a temperature detection signal indicative of a temperature of said battery;

second terminal means for receiving said temperature detection signal;

charging control means for controlling said charging current generation means in accordance with said temperature detection signal;

switching means connected to said second terminal means for periodically supplying a sampling voltage for generating said temperature detection signal through a resistor to said thermal sensitive element; and

error detection means for turning off said switching means and detecting a voltage at said second terminal when said switching means is turned off which may be developed by charging said secondary battery, comparing said voltage with a predetermined value, judging an error condition when said voltage is higher than said predetermined value and controlling said charging current generation means to stop generating said charging current when said voltage is higher than said predetermined value.

7. The battery charging apparatus as claimed in claim 6, wherein further comprising alarming means responsive to said error detection means for alarming and informing an operator of said error condition when said voltage is higher than said predetermined value.