Process for producing a honeycomb body from intertwined sheet metal layers

• US 6,115,906 A
• Filed: 10/13/1999
• Issued: 09/12/2000
• Est. Priority Date: 06/20/1995
• Status: Expired due to Term

• Current Assignee: Emitec Gesellschaft für Emissionstechnologie mbH (Continental AG)
• Original Assignee: Emitec Gesellschaft für Emissionstechnologie mbH (Continental AG)
• Inventors: Wieres, Ludwig
• Primary Examiner(s): Hughes, S. Thomas
• Assistant Examiner(s): Blount, Steven
• Application Number:
  US09/418,373
• Time in Patent Office: 335 Days
• Field of Search: 29/890, 29/505, 72/147, 72/146, 72/148, 228/181, 228/173.6
• US Class Current: 29/505
• CPC Class Codes: B01J 35/56 Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
• CPC Class Codes: F01N 2330/04 Methods of manufacturing
• CPC Class Codes: F01N 3/281 Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates
• CPC Class Codes: Y10T 29/49345 Catalytic device making
• CPC Class Codes: Y10T 29/49908 Joining by deforming

Abstract

A process to produce a honeycomb body having a multiplicity of at least partially structured sheet metal layers forming a multiplicity of fluid-permeable passages. A fork-like intertwining device is rotatable about a central axis and engages each stack. A former surrounds the intertwining device and has an inner contour corresponding to an outer contour of the honeycomb body to be produced. At least one opening in a wall of the former for stack ends extends substantially parallel to the central axis. In a production of the honeycomb body, at least one stack is layered from a multiplicity of at least partially structured sheet metal layers. Each stack is introduced into a former corresponding to the external shape of the honeycomb body to be produced, with at least one end of each stack projecting out of the former through at least one opening. Each stack is held by an intertwining device rotatable about a central axis, in a central region. Each stack is intertwined by rotation of the intertwining device relative to the former to form a honeycomb body, with the stack ends being pulled into the former until the stacks fill the entire former.

Claims

1. A process for producing a honeycomb body having a multiplicity of fluid-permeable passages from a multiplicity of at least partially structured sheet metal layers, which comprises:

layering at least one stack from a multiplicity of at least partially structured sheet metal layers;

introducing each stack into a former corresponding to an external shape of a honeycomb body to be produced;

projecting at least one end of each stack out of the former through at least one opening;

holding each stack with a winding device disposed in a central region of the former; and

intertwining all of the stacks to form a honeycomb body entirely filling the former by relative rotation of the winding device and the former, causing the stack ends projecting out of the former to be pulled in the former.

2. The process according to claim 1, which further comprises:

layering at least two of the stacks from a multiplicity of at least partially structured sheet metal layers;

folding each stack about a respective bend line;

introducing the stacks into the former corresponding to the external shape of the honeycomb body to be produced; and

holding the stacks in a central region in the former with the winding device.

3. The process according to claim 2, which further comprises placing a respective winding bar of the winding device in the vicinity of each respective bend line.

4. The process according to claim 2, which further comprises projecting both ends of each stack outwardly through the same respective opening upon being introduced into the former.