Stair system

• US 6,115,975 A
• Filed: 04/20/1998
• Issued: 09/12/2000
• Est. Priority Date: 04/20/1998
• Status: Expired due to Fees

• Current Assignee: Eurodesign Cabinets, Inc. (Royal Cabinets, Inc.)
• Original Assignee: Eurodesign Cabinets, Inc. (Royal Cabinets, Inc.)
• Inventors: Abdollahi, Hassan
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): Kang, Timothy B.
• Application Number:
  US09/063,538
• Time in Patent Office: 876 Days
• Field of Search: 52/179, 52/182, 52/188, 52/741.2, 52/288.1, 52/718.04, 52/716.04, 52/718.01
• US Class Current: 52/179
• CPC Class Codes: E04F 11/16 Surfaces thereof; Protecting means for edges or corners thereof loosely laid coverings, floor fabrics, fastenings therefor A47G27/00
• CPC Class Codes: E04F 11/163 Protecting means for edges or corners

Abstract

A stair system employing an improved stair nose molding and back molding which provides for a stair system having a free-floating riser and a free-floating tread, the stair nose molding having a cutout with tongue for receiving grooved stair tread and a groove for receiving a riser in a sliding arrangement. The stair back molding having a groove to receive the bottom edge of the riser in a sliding arrangement. The tread is secured to the stair nose molding, the riser being slidably secured in the stair nose molding and the stair back molding, and the end of the tread being secured along with the back stair molding to the tread subflooring.

Claims

1. A stair system comprising a plurality of parallel stair stringers cut out for one or more steps, each step of the stringers bridged by a tread subflooring and a riser subflooring;

the stair system comprised of one or more steps, each step comprising;

a tread/flooring positioned on the stair tread/flooring subfloor and having a groove in its front edge receiving a corresponding tongue of a stair nose molding;

a riser with a top nose portion and a bottom edge portion;

a stair nose molding secured to the top of a step having a perpendicular planar back side and top side to position the stair nose molding to the stair subflooring, a front side, and a bottom side, a cutout in the top side extending to the back side with a vertical front wall and horizontal bottom wall to receive the tread/flooring with the top side of the tread/flooring coplanar with the top side of the stair nose molding, a tongue extending outwardly from the vertical front wall and received and secured in the groove in the front side of the tread flooring, and a groove with parallel walls extending upwardly into the stair nose molding from the bottom side and receiving in a sliding relationship the top edge portion of the riser; and

a stair back molding having a perpendicular, planar back side and bottom side to position the molding back side against the stair subfloor and the bottom side against the stair tread/flooring below the step, and a groove with parallel walls extending downwardly into the stair back molding from the top side receiving the bottom edge portion of the stair riser.

2. The stair system according to claim 1 wherein the back side of the stair nose molding is secured to the riser subflooring with an adhesive.

3. The stair system according to claim 1 wherein the stair nose molding is secured to the stair subflooring with one or more screws.

4. The stair system according to claim 1 wherein the stair nose molding is secured to the stair subflooring with one or more nails.

5. The stair system according to claim 1 wherein the stair back molding and the rear edge of the tread/flooring is secured to the stair subflooring by one or more nails extending from the bottom of the channel in the stair back molding, through the stair back molding, and through the back edge portion of the tread/flooring into the subflooring.

6. The stair system according to claim 1 wherein the stair back molding and the rear edge of the tread/flooring is secured to the stair subflooring by one or more screws extending from the bottom of the channel in the stair back molding, through the stair back molding, and through the back edge portion of the tread/flooring into the subflooring.

7. A method of finishing a step of a stair system with one or more steps extending from a lower floor to an upper floor comprising a plurality of parallel stair stringers bridged by stair subflooring comprised of tread subflooring and riser subflooring, the method comprising:

securing a stair back molding to the stair subflooring of a first step and the lower floor, the stair back molding having a top side and perpendicular planar back side and bottom side, positioning the planar back side of the stair back molding against the stair riser subflooring of the first step and the bottom side against the lower floor, the stair back molding having a groove with parallel walls extending downwardly into the stair back molding from the top side;

positioning the bottom edge of a stair riser in the groove of the stair back molding; and

forming a combination by joining a stair nose molding and a stair tread and positioning the combination to fit on the tread subflooring of the first step of the stair system, the stair nose molding having a front side, bottom side, perpendicular planar back side, top side, and a planar cutout in the top side extending from the back side toward the front side, the planar cutout having a vertical front wall and horizontal bottom wall, the vertical front wall having a tongue, the front of the stair tread positioned in the planar cutout, and the top side of the stair tread being coplanar with the top side of the stair nose molding, the tongue extending outwardly from the vertical front wall engaged with a groove in the front side of the stair tread, the back edge of the stair tread being spaced apart from the stair riser subflooring of a next step, the stair nose molding having a groove with parallel walls extending upwardly into the stair nose molding from the bottom side, the groove receiving the top edge of the stair riser.

8. The method according to claim 7 wherein the tread on the tread subflooring is secured together with the stair back molding for the second step by positioning the bottom side of the stair back molding against the back edge of the tread and the back side of the stair back molding against the stair subflooring by driving nails from the bottom of the channel in the stair back molding through the stair back molding, and through the back edge of the tread into the stair subflooring.

9. The method according to claim 7 wherein the tread of the first step is secured together with the stair back molding for the second step by positioning the bottom side of the stair back molding against the back edge of the tread and the back side of the stair back molding against the stair subflooring by screwing screws from the bottom of the channel in the stair back molding through the stair back molding, and through the back edge of the tread into the stair subflooring.

10. The method according to claim 9 wherein the stair nose molding is secured to the stair system subflooring by adhesive.

11. The method according to claim 7 wherein the top step is constructed by securing the stair back molding of the top step to the back edge of the penultimate step and the stair subflooring by driving nails through the channel of the stair back molding through the stair back molding and through the back edge of the tread flooring into the stair subflooring;

and positioning the bottom edge of the stair riser into the channel of the stair back molding;

positioning the stair riser into the channel of the stair nose molding and securing the flooring at the top of the stairs into the cutout of the stair nose molding so that the tongue of the stair nose molding is received by and secured in the groove in the flooring at the top of the stairs, and the back side of the stair nose molding is secured to the stair subflooring.

12. The method according to claim 7 wherein the stair nose molding is secured to the stair system subflooring by adhesive.

13. The method according to claim 7 wherein the method is repeated for each stair of the stair system.