Droplet mist generator

• US 6,116,517 A
• Filed: 05/11/1999
• Issued: 09/12/2000
• Est. Priority Date: 07/01/1996
• Status: Expired due to Term

• Current Assignee: Joachim Heinzl
• Original Assignee: Joachim Heinzl
• Inventors: Ederer, Ingo, Schullerus, Wolfgang, Heinzl, Joachim, Grasegger, Josef, Tille, Carsten
• Primary Examiner(s): WELDON, KEVIN P
• Application Number:
  US09/214,361
• Time in Patent Office: 490 Days
• Field of Search: 417/410.2, 239/99, 239/101, 239/102.2
• US Class Current: 239/101
• CPC Class Codes: B41J 2/14282 of cantilever type

Abstract

In a pump chamber connected to a liquid supply, an overlapping piezoelectric flexural transducer is disposed so that when voltage pulses are applied to produce an excursion, a number of droplets can be expelled from a nozzle array in the housing wall of the pump chamber using a plurality of nozzles. Gaps are formed between the edges lateral to the direction of overhang an the free end of the piezoelectric flexural transducer ad adjacent section of the housing wall. The nozzle array can be disposed in the projection of the plate surface of the piezoelectric flexural transducer in its direction of motion or in the extension of the piezoelectric flexural element or in another suitable pattern. As part of a combustion device the droplet mist generator is excellent for producing a combustible fuel-oxidant mixture.

Claims

1. Droplet mist generator for producing a droplet mist comprising:

a pump chamber connected to a fluid reservoir and bounded by a casing wall;

a nozzle area constructed in the casing wall, said nozzle area having a plurality of nozzles;

a plate-shaped, piezoelectric flexural transducer positioned in the pump chamber and attached so that it forms an overhang and is bendable around a transverse axis that runs transversely to the direction of the overhang for alternatingly carrying out a displacement stroke, wherein fluid is driven towards the nozzles of the nozzle area and fluid droplets produced are ejected from the nozzles in the form of a droplet mist and a return stroke, whereby the piezoelectric flexural transducer is common to the plurality of the nozzles of the nozzle area;

side openings formed between lateral edges of the piezoelectric flexural transducer and a portion of the casing wall lying opposite to said lateral edges, and wherein a connection between the fluid reservoir and the pump chamber empties into the pump chamber at the side of the piezoelectric flexural transducer turned away from the nozzle area, and;

a control system by which the piezoelectric flexural transducer is controlled by voltage pulses for the displacement stroke, which occurs more quickly than the return stroke in which the fluid flows back through the side openings.

2. Droplet mist generator according to claim 1, whereby the pump chamber is connected to the fluid reservoir through several lines.

3. Droplet mist generator according to claim 1, whereby the connection between the pump chamber and the fluid reservoir has a choke site.

4. Droplet mist generator according to claim 1, whereby the nozzles are designed to taper in the direction away from the pump chamber.

5. Droplet mist generator according to claim 1, whereby that part of the casing wall constructed with the nozzle area is covered on outside with Teflon.

6. Droplet mist generator according to claim 1, whereby the piezoelectric flexural transducer is a multi-layer piezoelectric ceramic transducer with an additional passive piezoelectric ceramic layer.

7. Droplet mist generator according to claim 1, whereby the nozzle area is constructed in a first part of the casing wall that is located under the overhang of the piezoelectric flexural transducer in the direction in which a free end of the piezoelectric flexural transducer can be moved, and a frontal gap is constructed between the free end of the piezoelectric flexural transducer and a second part of the casing wall lying opposite to said free end.

8. Droplet mist generator according to claim 7, whereby in an equilibrium position of the piezoelectric flexural transducer, which occurs when the voltage is not on, an equilibrium gap is formed between the piezoelectric flexural transducer and that part of the casing wall where the nozzle area is constructed, and by applying the voltage, the piezoelectric flexural transducer can be moved to or from the nozzle area.

9. Droplet mist generator according to claim 8, whereby the frontal gap constructed between the free end of the piezoelectric flexural transducer and the second part of the casing wall lying opposite to said free end is not more than five times as large as the equilibrium gap.

10. Droplet mist generator according to claim 9, whereby in the equilibrium position of the piezoelectric flexural transducer, which occurs when the voltage is off, the piezoelectric flexural transducer contacts that part of the casing wall where the nozzle area is constructed, and the piezoelectric flexural transducer can be moved away from the nozzle area by applying voltage.

11. Droplet mist generator according to claim 7, whereby that part of the casing wall where the nozzle area is constructed projects into the pump chamber.

12. Droplet mist generator according to claim 7, whereby an arrangement that is essentially mirror-inverted to the piezoelectric flexural transducer and the nozzle area and that has a second piezoelectric flexural transducer and a second nozzle area is positioned opposite to the free end of the piezoelectric flexural transducer, and the control system is constructed so as to control the piezoelectric flexural transducer and the second piezoelectric flexural transducer with varying pulse frequencies, pulse lengths, and/or pulse phases.

13. Droplet mist generator according to claim 1, whereby the nozzle area is positioned in that part of the casing wall opposite to a free end of the piezoelectric flexural transducer.

14. Droplet mist generator according to claim 1, wherein the droplet mist generator is coupled to a burner as a component of the burner, whereby the fluid reservoir is a fluid fuel reservoir, and the nozzles of the nozzle area serve as burner nozzles and have a smallest diameter of at least 10 μ

m and at most 100 μ

m.

15. Droplet mist generator according to claim 14, whereby a distance between mid-points of neighboring nozzles of the nozzle area serving as the burner nozzle is at least 50 μ

m and at most 2,000 μ

m.

16. Droplet mist generator according to claim 1, which has at least 50 said nozzles.