Expandable intraluminal endoprosthesis

• US 6,117,165 A
• Filed: 06/10/1998
• Issued: 09/12/2000
• Est. Priority Date: 06/13/1997
• Status: Expired due to Term

• Current Assignee: OrbusNeich Medical Pte Ltd
• Original Assignee: Orbus Medical Technologies Inc. (OrbusNeich Medical Technology Co. Ltd.)
• Inventors: Becker, Gary J.
• Primary Examiner(s): Yu, Mickey
• Assistant Examiner(s): Nguyen, Dinh X.
• Application Number:
  US09/094,402
• Time in Patent Office: 825 Days
• Field of Search: 623/1, 623/11, 623/12, 606/191, 606/198
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/9155 Adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped

Abstract

An expandable intraluminal endoprosthesis including a tubular member (1) a first diameter which permits intraluminal delivery of the member into a lumen of a body passageway, particularly a blood vessel. The tubular member (1) is capable of acquiring a second, expanded and deformed diameter upon the application from the interior of the tubular member of a radially outwardly extending force, which second diameter is variable and dependent on the amount of the force applied to the tubular member. Such a tubular member may be expanded and deformed to expand the lumen of the body passageway. The wall of the tubular member includes a substantially continuous structure (2) of mutually staggered undulations. This structure has been separated from a tube wall and exhibits at least one pattern which advances substantially helically along a longitudinal axis of the tubular member. Connection elements within the structure connect adjacent undulations to each other. These connection elements are an integral extension of the undulations thereby interconnected.

Claims

1. An expandable intraluminal endoprosthesis comprising a tubular member having a first and second end and a wall surface disposed between said first and second end, the wall having a substantially uniform thickness and having a first diameter in a first, unexpanded state which permits intraluminal delivery of the member into a lumen of a body passageway, particularly a blood vessel, which member is capable of acquiring a second diameter in an expanded and deformed state upon the application from the interior of the tubular member of a radially outwardly extending force, which second diameter is variable and dependent on the amount of said force applied to the tubular member, whereby the tubular member may be expanded and deformed to expand the lumen of the body passageway, wherein at least in said first unexpanded state at least a part of said wall of said tubular member comprises a substantially continuous structure of mutually staggered undulations having peaks and valleys, wherein said substantially continuous structure comprises at least one pattern which advances substantially helically along a longitudinal axis of said tubular member and in that said structure comprises connection elements connecting one set of undulations to another set of adjacent undulations at said peaks and valleys, which connection elements are an integral extension of the undulations which they connected.

2. Endoprosthesis according to claim 1, wherein said structure comprises a continuous filament, said adjacent undulations are staggered in a substantially helical configuration advancing along the longitudinal axis of the tubular member to form one of said at least one substantially helical pattern within said structure, and a first helical turn of said filament around said longitudinal axis of said tubular member is connected to an adjacent second such turn of said filament by means of at least one of said connection elements, being an integral extension of said filament.

3. Endoprosthesis according to claim 2, wherein adjacent turns of said filament are connected to one another by means of a number of connection elements less than the number of undulations in said turns.

4. Endoprosthesis according to claim 2, wherein said structure comprises a number of turns of said filament whereby the connection elements to subsequent turns are radially shifted to form at least one further substantially helical pattern of said at least one substantial helical pattern within said structure.

5. Endoprosthesis according to claim 4, wherein the connection elements to subsequent turns are radially shifted by approximately half undulation pitch distance.

6. Endoprosthesis according to claim 4, wherein at least a portion of the structure comprises a number of connection elements which are substantially equally divided in each turn of said filament and in that connection elements in successive turns arc helically shifted by approximately one undulation pitch distance.

7. Endoprosthesis according to claim 4, wherein said one and further substantially helical patterns run in substantially different helical directions along the longitudinal axis.

8. Endoprosthesis according to claim 2, wherein the undulations in said filament have a first mutual pitch in a first of said turns of said filament and a second mutual pitch in a second of said turns, the first and second pitch being different from each other.

9. Endoprosthesis according to claim 1, wherein at least a part of at least one undulation in at least one turn of said at least one substantially helical pattern has an increased amplitude, while at least the adjoining part of an adjoining undulation in an adjacent turn has a correspondingly decreased amplitude.

10. Endoprosthesis according to claim 1, wherein a first pair of adjacent undulations of said structure is connected by means of a first connection element, in that a second pair of adjacent undulation of said structure is connected by means of a second connection element, in that in between said first and second pair of connection elements at least one undulation of an intermediate pair of undulations has an increased amplitude, to bridge at least part of the length of said first and second connection element.

11. Endoprosthesis according to claim 1, wherein said structure comprises at least one series of connection elements which are substantially regularly distributed over at least part of the length of said tubular member and in that successive connection elements within said at least one series are radially shifted to form one substantially helical pattern of said at least one substantially helical pattern within said structure.

12. Endoprosthesis according to claim 11, wherein said successive connection elements are mutually connected by an elongated member which has a greater length than the linear distance between said connection elements in said first unexpanded state of the structure, in order to impart radial expandability to the structure.

13. Endoprosthesis according to claim 12, wherein said elongated member comprises a substantially S-curved bent.

14. Endoprosthesis according to claim 13, wherein said substantially S-curved bent is orientated substantially parallel to the center axis of the longitudinal axis of the tubular member.

15. Endoprosthesis according to claim 1, wherein characterized in that at least some of the connection elements comprise a strut diagonally interconnecting a first side of a first adjoining undulation to an opposite side of a second adjoining undulation, the strut being entirely integral with said adjoining undulations and having a direction different to the helical direction of said one substantial helical pattern within said structure.

16. Endoprosthesis according to claim 15, wherein the first side of said first undulation, said opposite side of said second undulation and said strut have a first filament width and in that the opposite side of said first undulation and the first side of the second undulation have a second filament width, the first filament width being larger than the second filament width.

17. Endoprosthesis according to claim 15, wherein said strut connecting opposite sides of adjoining undulations has a substantially S-shaped structure.

18. Endoprosthesis according to claims 1, wherein the connection elements each comprise two intersecting struts which are entirely integral with each other and with the adjoining undulations which they connect.

19. Endoprosthesis according to claim 18, wherein first of said intersecting struts extends substantially in the helical direction of said at least one substantially helical pattern and has a strut width which is larger than a strut width of the other of said intersecting struts.

20. Endoprosthesis according to claim 1, wherein the tubular body comprises a central portion, two outer portions at opposite ends of said tubular member and at least one intermediate portion in between the central portion and each of said end portions, the different portions being designed according to their specific function in the device.

21. Endoprosthesis according to claim 20, wherein at least in one of the two outer portions of the tubular member the undulations in said structure have a gradually decreasing amplitude whether or not in combination with a changing pitch or filament width in order to render a free end of said portion substantially transverse to the longitudinal axis of said tubular member, at least in said first unexpanded state of said structure.

22. Endoprosthesis according to claim 20, wherein said central portion of the tubular body comprises a first number of connection elements per full helical turn of said at least one substantially helical pattern within said structure, in that at least one of said intermediate portions comprises a second number of connection elements of the structure per full helical turn of said at least one substantially helical pattern within said structure, and in that the first number of connection elements is smaller than said second number of connection elements imparting a difference in flexibility between both portions of the tubular member.

23. Endoprosthesis according to claim 20, wherein the central portion and anyone of said intermediate portions are separated from each other by a transitional portion in order to smoothly change the number of interconnections between adjacent turns from the first number to the second number of connection elements per full helical turn of said pattern.