Real time monitoring of plasma etching process
First Claim
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1. A method of controlling a plasma etching process used to process each of a plurality of semiconductor wafers forming a batch thereof, comprising the steps of:
- a) measuring the intensity of a particular wavelength of light emitted by the plasma used to perform said etching, said particular wavelength varying in intensity in accordance with the rate of etching of each of said wafers;
b) recording the time when a change occurs in the intensity measured in step (a) indicating an endpoint in the etching of the wafer;
c) storing the time recorded in step (b) for each of the wafers in said batch, the stored times forming a stored range of endpoint time values associated with stable process conditions;
d) comparing the time measured in step (a) with the range of time values stored in step (c); and
e) issuing a notice of an unstable process condition when one of the times compared in step (a) is outside the range of time values stored in step (c).
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Abstract
Real time monitoring of a plasma etching process is performed by monitoring the intensity of a specific wavelength created by the plasma. Changes in the intensity of the plasma wavelength indicate the end-point in time for the process. The end-point value is compared with one or more reference values to determine whether the etching process is stable. End-point values outside of a pre-selected range of values is indicative of unstable processing conditions, thus allowing termination of the etching process before unstable conditions can result in substantial scrap.
27 Citations
2 Claims
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1. A method of controlling a plasma etching process used to process each of a plurality of semiconductor wafers forming a batch thereof, comprising the steps of:
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a) measuring the intensity of a particular wavelength of light emitted by the plasma used to perform said etching, said particular wavelength varying in intensity in accordance with the rate of etching of each of said wafers; b) recording the time when a change occurs in the intensity measured in step (a) indicating an endpoint in the etching of the wafer; c) storing the time recorded in step (b) for each of the wafers in said batch, the stored times forming a stored range of endpoint time values associated with stable process conditions; d) comparing the time measured in step (a) with the range of time values stored in step (c); and e) issuing a notice of an unstable process condition when one of the times compared in step (a) is outside the range of time values stored in step (c).
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2. A method of controlling a plasma etching process used to process each of a plurality of semiconductor wafers forming a batch thereof, comprising the steps of:
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a) measuring the intensity of a particular wavelength of light emitted by the plasma used to perform said etching, said particular wavelength varying in intensity in accordance with the rate of etching of each of said wafers; b) recording the time when a change occurs in the intensity measured in step (a) indicating an endpoint in the etching of the wafer; c) storing the time recorded in step (b) for each of the wafers in said batch, each of the stored times being associated with stable process conditions; d) determining the average value of the times stored in step (c); e) comparing the time measured in step (a) with the average value determined in step (c); and f) issuing a notice of an unstable process condition when the comparison performed in step (e) results in a variance beyond a preselected value.
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Specification