Method and apparatus for boil state detection based on acoustic signal features

• US 6,118,104 A
• Filed: 03/19/1999
• Issued: 09/12/2000
• Est. Priority Date: 03/19/1999
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Berkcan, Ertugrul, Bonanni, Pierino Gianni, Badami, Vivek Venugopal, Saulnier, Emilie Thorbjorg
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US09/273,065
• Time in Patent Office: 543 Days
• Field of Search: 219/494, 219/497, 219/501, 219/508, 219/481, 219/441, 219/442, 340/540, 340/603, 340/526, 73/587, 73/584, 73/590, 99/331, 99/330, 374/102, 374/105
• US Class Current: 219/494
• CPC Class Codes: H05B 1/0269 For heating of fluids
• CPC Class Codes: H05B 2213/04 Heating plates with overheat protection means
• CPC Class Codes: H05B 2213/07 Heating plates with temperature control means
• CPC Class Codes: H05B 3/74 Non-metallic plates , e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
• CPC Class Codes: H05B 3/746 Protection, e.g. overheat cutoff, hot plate indicator
• CPC Class Codes: H05B 6/062 for cooking plates or the like

Abstract

The present invention provides a method of determining the boil states of a liquid as measured by an acoustic sensor which measures the acoustic signal generated by the liquid as it is heated. The acoustic signal is smoothed and a first derivative of the acoustic signal is calculated. Also the frequency of the acoustic signal is measured. Derivative inflection points, zero slope points, and acoustic signal frequencies are utilized to determine the pre-simmer, simmer, pre-boil, boil, boil dry, and boil over states of the liquid.

Claims

1. A method of determining at least one boil phase of a liquid as measured by an acoustic sensor employed to measure an acoustic signal generated by the liquid during heating, said method comprising the steps of:

smoothing the acoustic signal to eliminate excess variation and high frequency noise in the acoustic signal;

calculating at least one derivative of the smoothed acoustic signal; and

determining said at least one boil phase of the liquid using a feature recognition algorithm to evaluate the smoothed acoustic signal and said at least one derivative of the smoothed acoustic signal.

2. The method as recited in claim 1, further comprising the steps of:

selecting at least one acoustic signal frequency range corresponding to said at least one boil phase of the liquid; and

identifying said at least one boil phase of the liquid by analyzing the smoothed acoustic signal in the said at least one frequency range.

3. The method as recited in claim 2, wherein the step of identifying said at least one boil phase of the liquid comprises identifying said at least one boil phase selected from the group consisting of a pre-simmer phase, a simmer phase, a pre-boil phase, and a rolling boil phase.

4. The method as recited in claim 2, wherein the step of selecting said at least one acoustic signal frequency range comprises selecting said at least one acoustic signal frequency range within a frequency range from about 200 Hz to about 5000 Hz.

5. The method as recited in claim 2, wherein the step of selecting said at least one acoustic signal frequency range comprises selecting said at least one acoustic signal frequency range selected from the group of frequency ranges, consisting of, about 200 to about 800 Hz, about 1500 to about 2200 Hz, about 2200 to about 3000 Hz, and about 3200 to about 5000 Hz.

6. The method as recited in claim 1, wherein the step of smoothing the acoustic signal comprises the steps of:

filtering the acoustic signal using a low pass filter to remove high frequency noise; and

median filtering the filtered acoustic signal to remove the excess variation in the filtered acoustic signal.

7. The method as recited in claim 1, wherein the step of determining said at least one boil state comprises correlating a first zero slope point of a first of said at least one derivative of the smoothed acoustic signal and a positive going inflection point of smoothed acoustic signal to a pre-simmer phase.

8. The method as recited in claim 1, wherein the step of determining said at least one boil state comprises correlating a first zero slope point of the smoothed acoustic signal and a zero crossing point of a first of said at least one derivative of the smoothed acoustic signal to a simmer phase.

9. The method as recited in claim 1, wherein the step of determining said at least one boil state comprises correlating a second zero slope point of a first of said at least one derivative of the smoothed acoustic signal and a negative going inflection point of the smoothed acoustic signal to a pre-boil phase.

10. The method as recited in claim 1, wherein the step of determining said at least one boil state comprises determining a boil point corresponding to a first of said at least one derivatives of the smoothed acoustic signal reaching a pre-determined threshold after a pre-boil phase has been identified.

11. The method as recited in claim 1, further comprising the step of compensating said at least one derivative for timing delays introduced during said step of calculating said at least one derivative of the smoothed acoustic signal.

12. The method as recited in claim 1, further comprising the step of identifying a boil dry condition by analyzing the smoothed acoustic signal and said at least one derivative of the smoothed acoustic signal.

13. The method as recited in claim 12, wherein said step of identifying said boil dry condition comprises determining at least about a 50 percent reduction in an amplitude of the smoothed acoustic signal after determination of a rolling boil phase of said at least one boil state of the liquid wherein said at least about a 50 percent reduction occurs for a duration of at least about 50 seconds.

14. The method as recited in claim 1, further comprising the step of identifying a boil over condition by analyzing the smoothed acoustic signal and said at least one derivative of the smoothed acoustic signal.

15. The method as recited in claim 14, wherein said step of identifying said boil over condition comprises determining at least about a 50 percent increase in an amplitude of the smoothed acoustic signal after determination of a rolling boil phase of said at least one boil state of the liquid.

16. The method as recited in claim 1, further comprising the step of compensating the smoothed acoustic signal for timing delays introduced during said step of smoothing.

17. A method of determining at least one boil phase of a liquid as measured by an acoustic sensor utilized to measure an acoustic signal generated by a liquid during heating, said method comprising the steps of:

filtering the acoustic signal to remove excess variation and high frequency noise from the acoustic signal;

selecting at least one acoustic signal frequency range corresponding to said at least one boil phase of the liquid; and

identifying said at least one boil phase of the liquid by analyzing the filtered acoustic signal in the selected at least one frequency range.

18. The method as recited in claim 17, wherein the step of identifying said at least one boil phase comprises identifying said at least one boil phase selected from the group consisting of a pre-simmer phase, a simmer phase, a pre-boil phase, and a rolling boil phase.

19. The method as recited in claim 17, wherein the step of selecting said at least one acoustic signal frequency range comprises selecting a frequency range from about 200 Hz to about 5000 Hz.

20. The method as recited in claim 17, wherein the step of selecting said at least one acoustic signal frequency range comprises selecting a band frequency range selected from the group consisting of, about 200 to about 800 Hz, about 1500 to about 2200 Hz, about 2200 to about 3000 Hz, and about 3200 to about 5000 Hz.

21. The method as recited in claim 17, wherein the step of filtering the acoustic signal comprises using a median filter to remove excess variation of the acoustic signal and using a low pass filter to remove high frequency noise from the acoustic signal.

22. An apparatus for determining at least one boil phase of a liquid as measured by an acoustic sensor utilized to measure an acoustic signal generated by a liquid during heating, said apparatus comprising:

at least one filter connected to the acoustic sensor for receiving and filtering the acoustic signal to eliminate excess variation and high frequency noise from the acoustic signal;

a signal processor connected to said at least one filter for calculating at least one derivative of the filtered acoustic signal; and

a microprocessor connected to said signal processor and employing a feature recognition algorithm to evaluate the filtered acoustic signal and said at least one derivative of the filtered acoustic signal to determine said at least one boil phase of the liquid.

23. The apparatus as recited in claim 22, wherein said at least one boil phase is selected from the group consisting of a pre-simmer phase, a simmer phase, a pre-boil phase, and a rolling boil phase.

24. The apparatus as recited in claim 22, wherein said microprocessor uses said feature recognition algorithm to evaluate the filtered acoustic signal to identify a boil over condition.

25. The apparatus as recited in claim 22, wherein said microprocessor uses said feature recognition algorithm to evaluate the filtered acoustic signal to identify a boil dry condition.

26. The apparatus as recited in claim 22 further comprising a frequency filter connected between the acoustic filter and said at least one filter for filtering the acoustic signal into at least one acoustic signal frequency range corresponding to said at least one boil phase of the liquid.

27. An apparatus for determining at least one boil phase of a liquid as measured by an acoustic sensor utilized to measure an acoustic signal generated by a liquid during heating, said apparatus comprising:

at least one filter connected to the acoustic sensor for receiving and filtering the acoustic signal to eliminate excess variation and high frequency noise from the acoustic signal;

a frequency filter connected to said at least one filter, said frequency filter filtering the acoustic signal into at least one frequency range corresponding to said at least one boil phase of the liquid; and

a microprocessor connected to said frequency filter and identifying said at least one boil phase of said liquid by analyzing said acoustic signal in said at least one frequency range.