Shipping container for storing materials at cryogenic temperatures

• US 6,119,465 A
• Filed: 02/10/1999
• Issued: 09/19/2000
• Est. Priority Date: 02/10/1999
• Status: Expired due to Term

• Current Assignee: CryoPort Systems, Inc. (Cryoport, Inc.)
• Original Assignee: CryoPort Systems, Inc. (Cryoport, Inc.)
• Inventors: Emmel, Gregg, Mullens, Patrick L.
• Primary Examiner(s): DOERRLER, WILLIAM CHARLES
• Application Number:
  US09/247,581
• Time in Patent Office: 587 Days
• Field of Search: 62/60, 62/371, 62/45.1, 62/48.1, 62/48.3, 62/457.1
• US Class Current: 62/60
• CPC Class Codes: A01N 1/02 Preservation of living parts
• CPC Class Codes: A01N 1/0257 Stationary or portable vessels generating cryogenic temperatures
• CPC Class Codes: F17C 13/006 for Dewar vessels or cryostats
• CPC Class Codes: F17C 2201/0109 with exteriorly curved end-piece
• CPC Class Codes: F17C 2201/0119 with flat end-piece
• CPC Class Codes: F17C 2201/0157 Polygonal
• CPC Class Codes: F17C 2203/0333 Polyurethane
• CPC Class Codes: F17C 2203/0375 by gas
• CPC Class Codes: F17C 2203/0391 by vacuum
• CPC Class Codes: F17C 2203/0631 Three or more walls
• CPC Class Codes: F17C 2203/0682 with liquid or gas layer
• CPC Class Codes: F17C 2205/0305 Bosses, e.g. boss collars
• CPC Class Codes: F17C 2205/0308 Protective caps
• CPC Class Codes: F17C 2270/0509 "Dewar" vessels
• CPC Class Codes: F25D 2331/804 Boxes
• CPC Class Codes: F25D 3/107 portable, i.e. adapted to be carried personally

Abstract

A disposable shipping container for storing materials at cryogenic temperatures with: a specimen holding chamber, an open cell plastic foam material surrounding the specimen holding chamber for holding liquid nitrogen in suspension, a plurality of insulating and cushioning materials surrounding the plastic foam, a removable and replaceable primary cap for enclosing the specimen holding chamber allowing for the insertion and removal of the specimen from the specimen holding chamber and for adding liquid nitrogen to the plastic foam. A secondary removable and replaceable cap covers the primary cap. A preferred embodiment includes a specimen holding chamber that is comprised of a resin impregnated paper cylinder at its top half and a similarly sized stainless steel mesh screen cylinder attached to the lower edge of the paper cylinder at the specimen holders bottom half. The stainless steel cylinder has an attached stainless steel mesh floor at its lower most portion. The first and second rigid surrounding walls are joined at their top most portion and continue perpendicularly at their bottom most portions thereby forming a standard vacuum vessel. The plenum created by the first and second rigid walls contain an amount of either carbon dioxide or water vapor so that when liquid nitrogen is introduced to the plastic foam, the low temperature of the surrounding liquid nitrogen causes a vacuum to be created within the first and second rigid surrounding walls.

Claims

1. A disposable shipping container for storing materials at cryogenic temperatures comprising a specimen holding chamber, an open cell plastic foam material surrounding said specimen holding chamber for holding liquid nitrogen in suspension, a plurality of insulating and cushioning materials surrounding said plastic foam, a removable and replaceable primary cap for enclosing the said specimen holding chamber allowing for the insertion and removal of the specimen from said specimen holding chamber and for adding said liquid nitrogen to said plastic foam and a secondary removable and replaceable cap for covering said primary cap.

2. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 1 wherein said specimen holding chamber is comprised of a resin impregnated paper cylinder at its top half and a similarly sized stainless steel mesh screen colander attached to the lower edge of said paper cylinder at said specimen holders bottom half, said stainless steel colander having an attached stainless steel mesh floor at its lower most portion.

3. A disposable shipping container for storing materials at cryogenic temperature as claimed in claim 1 wherein said absorbent material is plastic foam that has a porosity of 95% or more.

4. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 1 wherein said plurality of insulating and cushioning materials include sequentially a first rigid surrounding wall, an evacuated surrounding air space, second rigid surrounding wall, a first ambient air space surround, a third rigid surrounding wall, a second ambient air space surround, a fourth rigid surrounding wall, a fifth surrounding layer of polyurethane foam, a sixth surrounding layer consisting of a flexible gas inflated polymer bladder, a seventh surrounding layer of polyurethane foam and a final surrounding protective covering made of corrugated plastic.

5. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 2 wherein said first and second rigid surrounding walls arc joined at their top most portion and continue perpendicularly at their bottom most portions thereby forming a double walled vessel, the plenum created by said first and second rigid walls containing an amount of either carbon dioxide or water vapor so that when said liquid nitrogen is introduced into said plastic foam, the low-temperature of said surrounding liquid nitrogen causes a vacuum to be created within said first and second rigid surrounding walls.

6. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 1 wherein said first rigid surrounding wall forms a vessel opening that is cylindrical in shape and is capable of being covered by an insertable said primary cap, said insertable portion of said primary cap having a compressible resilient gasket forming an air tight seal between said cap and said first rigid wall.

7. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 1 wherein said opening of said specimen holding chamber is capped by an insertable and removable closed cell urethane foam portion.

8. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 1 wherein said plastic foam is capped by a doughnut shaped portion of open cell sponge material, said specimen holding chamber capable of protruding through said sponge material.

9. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 2 wherein said third rigid surrounding wall terminates at its top most point in a lip and wherein said fourth said rigid surrounding wall terminates at its top most point in an inwardly facing perpendicularly disposed flange, said flange terminating at its inner most point at the outer wall of said second rigid wall thereby creating an undulating path for escaping liquid nitrogen vapor, said nitrogen vapor starting its escape from a small opening, said opening being perpendicularly disposed to and piercing the walls of said second and third rigid walls at the top neck section of said second and third rigid walls, said vapor continuing its path between said second and third walls and at the bottom of said third wall continues to the space between said third wall and said fourth wall, said vapor traveling upwardly and finally escaping to the atmosphere through a small opening just below said secondary cap.

10. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 4 wherein said first rigid surrounding wall and said second rigid surrounding wall are constructed of a rigid plastic material.

11. A disposable shipping container for storing materials at cryogenic temperatures as claimed in claim 10 wherein the outer surface of said second rigid surrounding wall is coated with a micro porous sealant such as triple distilled vacuum oil.