Method of operating an oil and gas production well activated by a pumping system

• US 6,119,781 A
• Filed: 02/04/1999
• Issued: 09/19/2000
• Est. Priority Date: 02/13/1998
• Status: Expired due to Term

• Current Assignee: ELF Exploration Production (Cook Composites and Polymers)
• Original Assignee: ELF Exploration Production (Cook Composites and Polymers)
• Inventors: Fouillout, Christian, Casagrande, Michel, Lemetayer, Pierre
• Primary Examiner(s): Bagnell, David
• Assistant Examiner(s): Dougherty, Jennifer R.
• Application Number:
  US09/244,047
• Time in Patent Office: 593 Days
• Field of Search: 166/53, 166/66, 166/105, 166/250.01, 166/250.15, 166/369, 417/56, 417/57
• US Class Current: 166/369
• CPC Class Codes: E21B 34/16 Control means therefor being outside the borehole control systems for submerged well heads E21B33/0355
• CPC Class Codes: E21B 43/128 Adaptation of pump systems with down-hole electric drives

Abstract

The invention relates to the production of hydrocarbons in the form of oil and gas, from a well activated by a pumping system. According to the invention, a hydrocarbon production well comprising a submerged pump (5) driven by an electric motor (6), an oil outlet choke (17) and a gas venting choke (22) is operated by acting, during the various production phases, on the chokes and on the speed of the electric motor (6) either in turn or simultaneously. Furthermore, correct operation of the well is constantly checked and it is also checked that the current drawn by the motor (6) does not cross thresholds that vary as a function of the speed of the motor (6). The invention finds its application in the oil industry.

Claims

1. Method of operating an oil and gas production well activated by a pumping system, comprising, placed at the wellbottom, a submerged pump (5) driven by an electric motor (6) which draws a known amount of current, the said well comprising, at its top, an oil-outlet choke (17) and a gas venting choke (22), characterized in that it comprises a starting phase which consists in running the following steps:

a preparative step which consists in;

acting on the gas venting choke (22) to bring the pressure upstream of the said choke to a predetermined starting value,

acting on the oil outlet choke (17) to bring the pressure upstream of the said choke to a predetermined starting value,

re-closing the oil outlet choke (17),

checking that, with no power applied to the electric motor (6), the condition of the pump (5) is compatible with starting,

a start-of-production step which consists in;

gradually applying power to the motor (6) until the pump (5) is running at a predetermined minimum speed,

checking, after a time, that the pressure upstream of the oil outlet choke (17) has exceeded a predetermined pressure-rise threshold,

checking, after a time, that the current drawn by the electric motor (6) has exceeded a predetermined threshold,

leaving the pump (5) running if these two thresholds have been exceeded, otherwise stopping the pump (5),

gradually increasing the extent to which the oil outlet choke (17) is open, up to a predetermined value,

waiting for a predetermined stabilizing time,

checking for correct operation by simultaneously making checks on the current drawn by the motor (6) and on the production of the well using at least one production indicator,

regulating the pressure upstream of the gas venting choke to the predetermined starting value.

2. Method according to claim 1, wherein the compatibility of the condition of the pump (5) with starting comprises the following checks:

that the pump (5), rotating and equipped with a direction-of-rotation sensor (8) is not running in the opposite direction to its normal direction of rotation,

that the time between two successive attempts at starting exceeds a predetermined value (T1),

that after a predetermined number (n) of attempts at starting in a predetermined time (T2), the next attempt does not occur until a predetermined time (T3) has elapsed.

3. Method according to claim 1, wherein with the current drawn by the motor (6) being compared with very high and very low thresholds independent of the speed of the motor (6), a crossing of one of the said thresholds causing the pump (5) to be stopped, the checks on the current drawn by the electric motor (6) for checking correct operation, additionally consist in:

comparing the value of the said current with a low threshold and, if the threshold has been crossed and if the time for which it is crossed exceeds a predetermined value, stopping the pump (5),

after a predetermined time, checking the stability of the said current and if an instability is detected and if the duration of the instability exceeds a predetermined value, stopping the pump (5).

4. Method according to claim 1, wherein the checks on the production of the well consist in taking as a production indicator at least one physical variable that indicates the oil outlet flow and in comparing the value of the said variable with a predetermined threshold, the threshold being considered as actually having been exceeded when it is so continuously for a predetermined duration, and if the threshold has been exceeded, in stopping the pump (5).

5. Method according to claim 4 wherein the physical variable that indicates the oil outlet flow is chosen from the group consisting of a pressure difference created by a restriction on the oil outlet, the vent gas flow, the wellbottom pressure upstream of the pump (5), the pressure upstream of the oil outlet choke (17) and the oil outlet temperature.

6. Method according to claim 1, wherein after the starting phase it consists in simultaneously performing the following operations:

increasing the speed of the motor (6) up to a predetermined target value,

opening the oil outlet choke up to a value that is calculated as a function of the target value of the speed of the motor (6),

acting on the gas venting choke (22) so as to keep the pressure upstream of the said choke at a value that is calculated as a function of the target value of the speed of the motor (6),

then checking for correct operation by performing checks on the current drawn by the motor (6) and on the well production, using production indicators.

7. Method according to claim 6, wherein the extent to which the oil outlet choke (17) is open is calculated by applying the following formula:

space="preserve" listing-type="equation">Soil=α

(V-Vmin)+Smin if Vmin<

V<

Vmax

in which;

Soil represents the extent to which the oil outlet choke (17) is open

V represents the target value of the speed of the electric motor (6)

α

is a constant

Smin is a constant which represents the minimum extent to which the oil outlet choke (17) is open

Vmin and Vmax respectively represent the minimum and maximum speeds of the motor (6),

α

, Smin, Vmin and Vmax are determined from characteristics of the well, of the pump (5) and of the motor (6).

8. Method according to claim 6, wherein the pressure upstream of the gas venting choke (22) is calculated by applying the following formula:

space="preserve" listing-type="equation">Pgas=β

(V-Vmin)+Po if Vmin<

V<

Vmax

in which

Pgas represents the pressure upstream of the gas venting choke (22),

V represents the target value of the speed of the electric motor (6)

β

is a constant

Po is a constant

Vmin and Vmax respectively represent the minimum and maximum speeds of the motor (6),

β

, Po, Vmin and Vmax are determined from characteristics of the well, of the pump (5) and of the motor (6).

9. Method according to claim 6, wherein with the current drawn by the motor (6) being compared with very high and very low thresholds independent of the speed of the motor (6), a crossing of one of the said thresholds causing the pump (5) to be stopped, the checks on the current drawn by the electric motor (6) for checking correct operation, additionally consist in:

comparing the value of the said current with high and low thresholds which vary as a function of the speed of the motor (6),

if a threshold is crossed, reducing the speed, and if the threshold is still crossed, stopping the pump (5),

checking the stability of the said current, and if an instability is detected, reducing the speed to a predetermined value, and if the duration of the instability exceeds a predetermined value, stopping the pump (5).

10. Method according to claim 9, wherein the high and low thresholds that vary as a function of the speed are calculated by applying the following formulae:

space="preserve" listing-type="equation">Ihigh=INmin+γ

(V-Vmin)+Δ

I if Vmin<

V<

Vmax

space="preserve" listing-type="equation">Ilow=INmin+γ

(V-Vmin)-Δ

I if Vmin<

V<

Vmax

in which;

Ihigh represents the high threshold for the current drawn by the motor (6),

Ilow represents the low threshold for the current drawn by the motor (6),

V represents the speed of the electric motor (6),

INmin is a constant which represents the minimum nominal value of the current drawn by the motor (6),

Vmin and Vmax respectively represent the minimum and maximum values of the speed of the motor (6) determined from characteristics of the well, of the pump (5) and of the motor (6),

γ and

Δ

I are constants calculated for each well from characteristics of the motor (6).

11. Method according to claim 6, wherein the checks on the production of the well consist in taking as a production indicator at least one physical variable that indicates the oil outlet flow and in comparing the value of the said variable with at least one predetermined threshold, the threshold being considered as actually having been exceeded when it is so continuously for a predetermined duration, and if the threshold has been exceeded, in reducing the speed.

12. Method according to claim 1, wherein with the well being equipped with a safety device, the method consists in closing the oil outlet and gas venting chokes (17 and 22) and in stopping the motor (6) immediately when the safety device comes into action.

13. Method of operating an oil and gas production well activated by a pumping system, comprising, placed at the wellbottom, a submerged pump (5) driven by an electric motor (6) which draws a known amount of current, the said well comprising, at its top, an oil-outlet choke (17) and a gas venting choke (22), characterized in that after a starting phase it consists in simultaneously performing the following operations:

increasing the speed of the motor (6) up to a predetermined target value,

opening the oil-outlet choke (17) up to a value that is calculated as a function of the target value of the speed of the motor (6),

acting on the gas venting choke (22) so as to keep the pressure upstream of the said choke at a value that is calculated as a function of the target value of the speed of the motor (6),

then checking for correct operation by performing checks on the current drawn by the motor (6) and on the well production, using production indicators.

14. Method according to claim 13, wherein the extent to which the oil outlet choke (17) is open is calculated by applying the following formula:

space="preserve" listing-type="equation">Soil=α

(V-Vmin)+Smin if Vmin<

V<

Vmax

in which;

Soil represents the extent to which the oil outlet choke (17) is open

V represents the target value of the speed of the electric motor (6)

α

is a constant

Smin is a constant which represents the minimum extent to which the oil outlet choke (17) is open

Vmin and Vmax respectively represent the minimum and maximum speeds of the motor (6),

α

, Smin, Vmin and Vmax are determined from characteristics of the well, of the pump (5) and of the motor (6).

15. Method according to claim 13, wherein the pressure upstream of the gas venting choke (22) is calculated by applying the following formula:

space="preserve" listing-type="equation">Pgas=β

(V-Vmin)+Po if Vmin<

V<

Vmax

in which;

Pgas represents the pressure upstream of the gas venting choke (22),

V represents the target value of the speed of the electric motor (6),

β

is a constant

Po is a constant

Vmin and Vmax respectively represent the minimum and maximum speeds of the motor (6),

β

, Po, Vmin and Vmax are determined from characteristics of the well, of the pump (5) and of the motor (6).

16. Method according to claim 13, wherein with the current drawn by the motor (6) being compared with very high and very low thresholds independent of the speed of the motor (6), a crossing of one of the said thresholds causing the pump (5) to be stopped, the checks on the current drawn by the electric motor (6) for checking correct operation, additionally consist in:

comparing the value of the said current with high and low thresholds calculated as a function of the speed of the motor (6),

if a threshold is crossed, reducing the speed and if the threshold is still crossed, stopping the pump (5),

checking the stability of the said current, and if an instability is detected, reducing the speed to a predetermined value, and if the duration of the instability exceeds a predetermined value, stopping the pump (5).

17. Method according to claim 16, wherein the high and low thresholds are calculated by applying the following formulae:

space="preserve" listing-type="equation">Ihigh=INmin+γ

(V-Vmin)+Δ

I if Vmin<

V<

Vmax

space="preserve" listing-type="equation">Ilow=INmin+γ

(V-Vmin)-Δ

I if Vmin<

V<

Vmax

in which;

Ihigh represents the high threshold for the current drawn by the motor (6),

Ilow represents the low threshold for the current drawn by the motor (6),

V represents the speed of the electric motor (6),

INmin is a constant which represents the minimum nominal value of the current drawn by the motor (6),

Vmin and Vmax respectively represent the minimum and maximum values of the speed of the motor (6) determined from characteristics of the well, of the pump (5) and of the motor (6),

γ and

Δ

I are constants calculated for each well from characteristics of the motor (6).

18. Method according to claim 13, wherein the checks on the production of the well consist in taking as a production indicator at least one physical variable that indicates the oil outlet flow and in comparing the value of the said variable with at least one predetermined threshold, the threshold being considered as actually having been exceeded when it is so continuously for a predetermined duration, and if the threshold has been exceeded, in reducing the speed.

19. Method according to claim 18, wherein the physical variable that indicates the oil outlet flow is chosen from the group consisting of a pressure difference created by a restriction on the oil outlet, the vent gas flow, the wellbottom pressure upstream of the pump (5), the pressure upstream of the oil outlet choke (17) and the oil outlet temperature.

20. Method according to claim 13, wherein with the well being equipped with a safety device, the method consists in closing the oil outlet and gas venting chokes (17 and 22) and in stopping the motor (6) immediately when the safety device comes into action.