Low spin golf ball comprising a mantle having a hollow interior

• US 6,120,393 A
• Filed: 02/11/1999
• Issued: 09/19/2000
• Est. Priority Date: 09/16/1996
• Status: Expired due to Term

• Current Assignee: Callaway Golf Company
• Original Assignee: Spalding Sports Worldwide, Inc. (Berkshire Hathaway Incorporated)
• Inventors: Sullivan, Michael J., Nesbitt, R. Dennis
• Primary Examiner(s): Gerrity, Stephen F.
• Assistant Examiner(s): Kim, Paul D.
• Application Number:
  US09/249,273
• Time in Patent Office: 586 Days
• Field of Search: 473/371, 473/372, 473/376, 473/377, 473/378
• US Class Current: 473/377
• CPC Class Codes: A63B 2037/085 liquid, jellylike
• CPC Class Codes: A63B 37/00 Solid balls; Rigid hollow balls; Marbles heavy throwing balls A63B65/06
• CPC Class Codes: A63B 37/0003 Golf balls
• CPC Class Codes: A63B 37/0031 Hardness
• CPC Class Codes: A63B 37/0033 Thickness
• CPC Class Codes: A63B 37/0045 Thickness
• CPC Class Codes: A63B 37/0076 Multi-piece balls, i.e. having two or more intermediate layers
• CPC Class Codes: A63B 37/008 Diameter
• CPC Class Codes: A63B 37/0098 Rigid hollow balls, e.g. for pétanque
• CPC Class Codes: A63B 37/08 Liquid cores; Plastic cores
• CPC Class Codes: A63B 37/12 Special coverings , i.e. outer layer material balls with finger holes A63B37/0001, golf ball covers A63B37/0023

Abstract

The present invention is directed to a golf ball comprising a soft core and a hard cover such that the golf ball, when struck such as in play, exhibits a reduced spin rate. The cover may include a single cover layer or multiple cover layers. In a particularly preferred aspect, the golf ball comprises a mantle or inner layer that defines a hollow interior. The hollow mantle along with one or more resilient outer core layers constitutes the soft core. The golf ball of the present invention may also utilize an enlarged diameter which serves to further reduce spin rate. The resulting golf ball exhibits properties of reduced spin without sacrificing durability, playability and resilience.

Claims

1. A golf ball comprising:

a core including a mantle defining a hollow interior region and an outer core layer, said core having a Riehle compression of at least 75; and

a cover disposed about said core, said cover comprising at least one high acid ionomer resin including a copolymer of greater than 16% by weight of an alpha, beta-unsaturated carboxylic acid, and an alpha olefin of which about 10% to about 90% of the carboxyl groups of the copolymer are neutralized with a metal cation.

2. The golf ball of claim 1 wherein said mantle comprises at least one metal selected from the group consisting of steel, titanium, chromium, nickel, and alloys thereof.

3. The golf ball of claim 2 wherein said mantle comprises a nickel titanium alloy.

4. The golf ball of claim 1 wherein said mantle has a uniform thickness ranging from about 0.001 inches to about 0.050 inches.

5. The golf ball of claim 4 wherein said thickness ranges from about 0.005 inches to about 0.050 inches.

6. The golf ball of claim 5 wherein said thickness ranges from about 0.005 inches to about 0.010 inches.

7. The golf ball of claim 1 wherein said mantle comprises:

a first spherical shell; and

a second spherical shell, said second shell disposed adjacent to said first shell.

8. The golf ball of claim 7 wherein said first shell and said second shell independently comprise a metal selected from the group consisting of steel, titanium, chromium, nickel, and alloys thereof.

9. The golf ball of claim 8 wherein at least one of said first shell and said second shell comprise a nickel titanium alloy.

10. The golf ball of claim 1 wherein said golf ball further comprises:

a polymeric hollow substrate disposed within said interior region of said mantle.

11. The golf ball of claim 1 wherein said cover is comprised of at least one high acid ionomer resin comprising a copolymer of about 17% to about 25% by weight of an alpha, beta-unsaturated carboxylic acid, and an alpha olefin of which about 10% to about 90% of the carboxyl groups of the copolymer are neutralized with a metal cation.

12. The golf ball of claim 11 wherein said cover is comprised of at least one high acid ionomer resin comprising from about 18.5% to about 21.5% by weight of an alpha, beta-unsaturated carboxylic acid, and an alpha olefin of which about 10 to about 90% of the carboxyl groups of the copolymer are neutralized with a metal cation.

13. The golf ball of claim 1 wherein said cover has a thickness greater than 0.0675 inches.

14. The golf ball of claim 13 wherein said cover has a thickness from about 0.0675 inches to about 0.130 inches.

15. The golf ball of claim 1 wherein said golf ball has a diameter of about 1.680 to about 1.800 inches.

16. The golf ball of claim 15 wherein said golf ball has a diameter of about 1.700 to about 1.800 inches.

17. The golf ball of claim 16 wherein said golf ball has a diameter of about 1.710 to about 1.730 inches.

18. The golf ball of claim 17 wherein said golf ball has a diameter of about 1.717 to about 1.720 inches.

19. The golf ball of claim 1 wherein said cover is a multilayer cover including a first layer and second layer.

20. A golf ball comprising:

a core including a metal mantle defining a hollow interior, said core exhibiting a Riehle compression of at least 75; and

a cover disposed about said core and having a Shore D hardness of at least 65, said cover comprising a high acid ionomer.

21. The golf ball of claim 20 wherein said mantle comprises at least one metal selected from the group consisting of steel, titanium, chromium, nickel, and alloys thereof.

22. The golf ball of claim 21 wherein said mantle comprises a nickel titanium alloy.

23. The golf ball of claim 20 wherein said mantle has a uniform thickness ranging from about 0.001 inches to about 0.050 inches.

24. The golf ball of claim 23 wherein said thickness ranges from about 0.005 inches to about 0.050 inches.

25. The golf ball of claim 24 wherein said thickness ranges from about 0.005 inches to about 0.010 inches.

26. The golf ball of claim 20 wherein said mantle comprises:

a first spherical shell; and

a second spherical shell, said second shell disposed immediately adjacent to said first shell.

27. The golf ball of claim 26 wherein said first shell and said second shell independently comprise a metal selected from the group consisting of steel, titanium, chromium, nickel, and alloys thereof.

28. The golf ball of claim 27 wherein at least one of said first shell and said second shell comprise a nickel titanium alloy.

29. The golf ball of claim 20 wherein said cover is comprised of at least one high acid ionomer resin comprising a copolymer of about 17% to about 25% by weight of an alpha, beta-unsaturated carboxylic acid, and an alpha olefin of which about 10% to about 90% of the carboxyl groups of the copolymer are neutralized with a metal cation.

30. The golf ball of claim 29 wherein said cover is comprised of at least one high acid ionomer resin comprising from about 18.5% to about 21.5% by weight of an alpha, beta-unsaturated carboxylic acid, and an alpha olefin of which about 10% to about 90% of the carboxyl groups of the copolymer are neutralized with a metal cation.

31. The golf ball of claim 20 wherein said cover has a thickness greater than about 0.0675 inches.

32. The golf ball of claim 20 wherein said cover has a thickness from about 0.0675 inches to about 0.130 inches.

33. The golf ball of claim 20 wherein said golf ball has a diameter of about 1.680 inches to about 1.800 inches.

34. The golf ball of claim 33 wherein said golf ball has a diameter of about 1.700 to about 1.800 inches.

35. The golf ball of claim 34 wherein said golf ball has a diameter of about 1.710 to about 1.730 inches.

36. The golf ball of claim 35 wherein said golf ball has a diameter of about 1.717 to about 1.720 inches.

37. The golf ball of claim 20, said cover including a first cover layer and a second cover layer.

38. A golf ball comprising:

a core including a metal mantle defining a hollow interior, said core exhibiting a Riehle compression of from about 75 to about 115;

a cover disposed about said core, said cover having a Shore D hardness of at least about 65 and comprising a high acid ionomer that includes at least about 16% by weight of an alpha, beta-unsaturated carboxylic acid; and

a polymeric hollow spherical substrate disposed either (i) between said metal mantle and said cover, or (ii) inwardly of said metal mantle and within said hollow interior defined by said metal mantle.

39. The golf ball of claim 38 wherein said mantle comprises at least one metal selected from the group consisting of steel, titanium, chromium, nickel, and alloys thereof.

40. The golf ball of claim 39 wherein said mantle comprises a nickel titanium alloy.

41. The golf ball of claim 38 wherein said mantle has a uniform thickness ranging from about 0.001 inches to about 0.050 inches.

42. The golf ball of claim 41 wherein said thickness ranges from about 0.005 inches to about 0.050 inches.

43. The golf ball of claim 42 wherein said thickness ranges from about 0.005 inches to about 0.010 inches.

44. The golf ball of claim 38 wherein said mantle comprises:

a first spherical shell; and

a second spherical shell, said second shell disposed adjacent to said first shell.

45. The golf ball of claim 44 wherein said first shell and said second shell independently comprise a metal selected from the group consisting of steel, titanium, chromium, nickel, and alloys thereof.

46. The golf ball of claim 45 wherein at least one of said first shell and said second shell comprise a nickel titanium alloy.

47. The golf ball of claim 38 wherein said polymeric substrate has a thickness from about 0.005 inches to about 0.010 inches.

48. The golf ball of claim 38 wherein said cover is comprised of at least one high acid ionomer resin comprising a copolymer of about 17% to about 25% by weight of an alpha, beta-unsaturated carboxylic acid, and an alpha olefin of which about 10% to about 90% of the carboxyl groups of the copolymer are neutralized with a metal cation.

49. The golf ball of claim 48, wherein said cover is comprised of at least one high acid ionomer resin comprising from about 18.5% to about 21.5% by weight of an alpha, beta-unsaturated carboxylic acid, and an alpha olefin of which about 10% to about 90% of the carboxyl groups of the copolymer are neutralized with a metal cation.

50. The golf ball of claim 38 wherein said cover has a thickness greater than about 0.0675 inches.

51. The golf ball of claim 50 wherein said cover has a thickness from about 0.0675 inches to about 0.130 inches.

52. The golf ball of claim 38 wherein said golf ball has a diameter of about 1.680 inches to about 1.800 inches.

53. The golf ball of claim 52 wherein said golf ball has a diameter from about 1.700 inches to about 1.800 inches.

54. The golf ball of claim 53 wherein said golf ball has a diameter from about 1.717 inches to about 1.720 inches.

55. The golf ball of claim 38 wherein said cover is a multilayer cover.