Disposable diaper with three dimensional gathers

• US 6,120,486 A
• Filed: 06/04/1997
• Issued: 09/19/2000
• Est. Priority Date: 10/05/1995
• Status: Expired due to Term

• Current Assignee: KAO Corporation
• Original Assignee: KAO Corporation
• Inventors: Toyoda, Harumitsu, Sasaki, Jun, Toyoshima, Haruko
• Primary Examiner(s): Polutta, Mark O.
• Application Number:
  US08/849,611
• Time in Patent Office: 1,203 Days
• Field of Search: 604/385.1, 604/385.2, 604/386, 604/391
• US Class Current: 604/385.29
• CPC Class Codes: A61F 13/49011 the elastic means is located at the waist region
• CPC Class Codes: A61F 13/49017 the elastic means being located at the crotch region
• CPC Class Codes: A61F 13/49413 the edge leakage prevention means being an upstanding barrier
• CPC Class Codes: A61F 13/5638 adjustable open type diapers adjustable otherwise than by the fasteners A61F13/493
• CPC Class Codes: A61F 2013/49028 with different tensile stress

Abstract

A disposable diaper according to the present invention includes a liquid permeable top sheet, a liquid impermeable back sheet, and a liquid retentive absorbent member interposed between the top sheet and the back sheet, and having a pair of inner sheets which are connected to the back sheet and are provided at opposite longitudinal side portions of the disposable diaper on its top sheet side such that the longitudinal inner side edges of the inner sheets are located inwardly along the longitudinal side edges of the absorbent member. Each of the inner sheets includes a laminate of a non-woven fabric and a film, and each inner sheet is arranged such that the non-woven fabric is located on the skin-contacting surface side of the diaper, and wherein the back sheet includes a laminate of non-woven fabric and a film. The back sheet is arranged such that the non-woven fabric is located on the outer skin-noncontacting surface side of the laminate.

Claims

1. A disposable diaper comprising a liquid permeable topsheet, a liquid impermeable backsheet, and a liquid retentive absorbent member interposed between the topsheet and the backsheet, said absorbent member including first and second substantially planar sides, said topsheet being positioned on said first substantially planar side, and having a pair of inner sheets which include continuous extensions of the backsheet and are provided at opposite longitudinal side portions of the disposable diaper on its topsheet side and on said first substantially planar side of said absorbent member such that longitudinal inner side edges of the inner sheets are positioned inwardly with respect to the longitudinal side edges of the absorbent member;

first elastically expansible members provided within first folded portions of said backsheet which are located between portions of the backsheet positioned on said second side of said absorbent member and each of the inner sheets to form leg gathers, and second elastically expansible members provided within second folded portions of said backsheet which include the inner side edges of each of the inner sheets, said second folded portions and said second expansible members form frill portion gathers;

the topsheet and the inner sheets being attached together with respect to a region located within the longitudinal side edges of the absorbent member on said first substantially planar side of said absorbent member and the inner side edges of the inner sheets such that the frill portion gathers define free edges spaced from said topsheet, and approximate center portions of the frill portion gathers along the longitudinal direction thereof and inner portions located inwardly from the approximate centers of the leg gathers along the longitudinal direction thereof are connected together such that the frill portions and leg gathers are spaced from said topsheet, whereby said frill portions provide three-dimensional gathers which substantially reduce leakage of bodily secretions from the diaper.

2. The disposable diaper according to claim 1, wherein the backsheet comprises a laminate of a non-woven fabric and a film, and is arranged such that the non-woven fabric is located on the outer skin-noncontacting surface side of the laminate.

3. The disposable diaper according to claim 1, wherein each of the inner sheets comprises a laminate of a non-woven fabric and a film, and is arranged such that the non-woven fabric is located on the side of the skin-contacting surface of the diaper.

4. The disposable diaper according to claim 1, wherein each of longitudinal side portions of a rear waist body portion of the diaper has on its topsheet side a fixing member for fixing the rear waist body portion and a front waist body portion of the diaper when the diaper is worn.

5. The disposable diaper according to claim 4, wherein each of the fixing members comprises a mechanical fastener provided on a surface of a support member.

6. The disposable diaper according to claim 1, wherein the total width of the inner sheets provided at opposite longitudinal side portions of the disposable diaper is 55% or more of the width of the disposable diaper.

7. The disposable diaper of claim 1, wherein said backsheet includes portions which extend substantially perpendicularly with respect to the topsheet side of the diaper.

8. The disposable diaper of claim 1, further comprising first and second waist portions, each waist portion including gathers.

9. A disposable diaper comprising a liquid permeable topsheet, a liquid impermeable backsheet, and a liquid retentive absorbent member interposed between the topsheet and the backsheet, said absorbent member including first and second substantially planar sides, said topsheet being positioned on said first substantially planar side, and having a pair of inner sheets which include continuous extensions of the backsheet and are provided at opposite longitudinal side portions of the disposable diaper on its topsheet side and on said first substantially planar side of said absorbent member such that longitudinal inner side edges of the inner sheets are positioned inwardly with respect to the longitudinal side edges of the absorbent member;

first elastically expansible members provided at first portions of said backsheet which are located adjacent to said second side of said absorbent member and adjacent to a respective inner sheet to form leg gathers, and second elastically expansible members provided at second portions of said backsheet which include the inner side edges of each of the inner sheets, said second expansible members form frill portion gathers;

the topsheet and the inner sheets being attached together with respect to a region located within the longitudinal side edges of the absorbent member on said first substantially planar side of said absorbent member and within the longitudinal inner side edges of the inner sheets such that the frill portion gathers define free edges spaced from said topsheet, and a portion of said frill portion gathers is attached to a portion of said inner sheet located between said frill portion gathers and said leg gathers, whereby said frill portion gathers provide three-dimensional gathers which substantially reduce leakage of bodily secretions from the diaper.

10. The disposable diaper of claim 9, wherein said backsheet includes portions which extend substantially perpendicularly with respect to the topsheet side of the diaper.

11. The disposable diaper of claim 9, further comprising first and second waist portions, each waist portion including gathers.

12. A disposable diaper comprising a liquid permeable topsheet, a liquid impermeable backsheet, and a liquid retentive absorbent member interposed between the topsheet and the backsheet, said absorbent member including first and second substantially planar sides, said topsheet being positioned on said first substantially planar side, and having a pair of inner sheets which include continuous extensions of the backsheet and are provided at opposite longitudinal side portions of the disposable diaper on its topsheet side and on said first substantially planar side of said absorbent member such that longitudinal inner side edges of the inner sheets are positioned inwardly with respect to the longitudinal side edges of the absorbent member;

first elastically expansible members provided at first portions of said backsheet which are located adjacent to said second side of said absorbent member and adjacent to a respective inner sheet to form leg gathers, and second elastically expansible members provided at second portions of said backsheet which include the inner side edges of each of the inner sheets, said second expansible members form frill portion gathers;

the topsheet and the inner sheets being attached together with respect to a region located within the longitudinal side edges of the absorbent member on said first substantially planar side of said absorbent member and within the longitudinal inner side edges of the inner sheets such that the frill portion gathers define free edges spaced from said topsheet, and a portion of said inner sheets located between the leg gathers and said attachment between the topsheet and the inner sheets being free from attachment with said topsheet, whereby said frill portion gathers provide three-dimensional gathers which substantially reduce leakage of bodily secretions from the diaper.