Prosthetic repair fabric

• US 6,120,539 A
• Filed: 05/01/1997
• Issued: 09/19/2000
• Est. Priority Date: 05/01/1997
• Status: Expired due to Term

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Eldridge, Stephen N., Titone, Milo A.
• Primary Examiner(s): Yu, Mickey
• Assistant Examiner(s): Koh, Choon P.
• Application Number:
  US08/850,217
• Time in Patent Office: 1,237 Days
• Field of Search: 623/11, 623/12, 623/13, 623/14, 623/15, 623/16
• US Class Current: 623/11.11
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2002/0068 having a special mesh pattern
• CPC Class Codes: A61F 2210/0076 multilayered, e.g. laminated structures
• CPC Class Codes: D04B 21/12 characterised by thread material
• CPC Class Codes: D10B 2403/0112 One smooth surface, e.g. laminated or coated
• CPC Class Codes: D10B 2403/0213 with apertures, e.g. with one or more mesh fabric plies
• CPC Class Codes: D10B 2509/08 Hernia repair mesh
• CPC Class Codes: Y10S 623/902 Method of implanting
• CPC Class Codes: Y10S 623/926 Synthetic

Abstract

A prosthetic repair fabric including a sheet of tissue infiltratable fabric and a second sheet, also preferably including tissue infiltratable fabric, which is united with the first sheet. The second sheet is fused to an adhesion resistant barrier, forming a laminate composite prosthesis without degrading the mechanical properties or tissue ingrowth capability of the first sheet.

Claims

1. A prosthetic repair fabric, comprising:

a dual layer, biologically compatible and implantable fabric including a first porous knit sheet with interstices constructed and arranged for tissue infiltration and which is susceptible to the formation of adhesions with sensitive tissue and organs and a second sheet that is joined directly to said first sheet; and

a barrier sheet that is resistant to the formation of adhesions with sensitive tissue and organs and which is overlaid and in contact with said second sheet, wherein at least a surface portion of said second sheet adjacent said barrier is fused to said barrier without degrading the physical characteristics of said first sheet.

2. The prosthetic repair fabric recited in claim 1 wherein said second sheet is a porous knit sheet.

3. The prosthetic repair fabric recited in claim 2 wherein said porous second sheet has a single bar warp knit, dual course Atlas construction.

4. The prosthetic repair fabric recited in claim 1 wherein said first porous knit sheet is formed from polypropylene.

5. The prosthetic repair fabric recited in claim 4 wherein said second sheet is formed from polypropylene.

6. The prosthetic repair fabric recited in claim 1 wherein said barrier sheet is formed from ePTFE.

7. The prosthetic repair fabric of claim 1 wherein at least a portion of said second sheet adjacent said first sheet also includes interstices constructed and arranged for tissue infiltration, wherein said interstices in said portion of said second sheet adjacent said first sheet are not occluded by fusion of said at least surface portion to said barrier sheet so as not to adversely affect tissue ingrowth thereto.

8. The prosthetic repair fabric of claim 1 wherein said first and second sheets are joined by a plurality of points of attachment therebetween, said plurality of points of attachment being spaced from each other so that said first and second sheets are unattached and physically separable from each other between said plurality of points of attachment.

9. The prosthetic repair fabric recited in claim 2, wherein at least one of said first and second porous sheets has a single bar warp knit, dual course Atlas construction.

10. The prosthetic repair fabric recited in claim 9 wherein both of said first and second porous sheets has a single bar warp knit, dual course Atlas construction.

11. The prosthetic repair fabric recited in claim 1, wherein at least one of said first porous sheet and said second sheet is formed of polypropylene.

12. The prosthetic repair fabric according to claim 1, wherein said first sheet is joined to said second sheet with a plurality of stitches of a connecting yarn.

13. The prosthetic repair fabric according to claim 12, wherein said stitches include continuous stitches.

14. The prosthetic repair fabric according to claim 12, wherein said stitches include intermittent stitches.

15. The prosthetic repair fabric according to claim 14, wherein said connecting yarn is laid in between said intermittent stitches.

16. The prosthetic repair fabric according to claim 15, wherein said intermittent stitches are chain stitches.

17. The prosthetic repair fabric according to claim 1, consisting essentially of said first and second sheets and said barrier sheet.

18. The prosthetic repair fabric according to claim 1, wherein said surface portion of said second sheet is fused to said barrier without occluding the interstices in said first sheet so as not to adversely affect tissue ingrowth thereto.

19. The prosthetic repair fabric according to claim 1, wherein said barrier is in contact with said second sheet at a plurality of points.

20. The prosthetic repair fabric of claim 19 wherein said second sheet and said barrier are fused together at all of said plurality of points of contact therebetween.

21. The prosthetic repair fabric according to claim 2, wherein said first sheet is knitted to said second sheet.

22. A method of limiting the incidence of postoperative adhesions arising from the repair of an opening in a tissue or muscle wall, wherein the opening is located near a region of potential postoperative adhesions, comprising the steps of:

providing a composite prosthesis including a first sheet that is tissue infiltratible, a second sheet joined directly to the first sheet, and an adhesion resistant barrier sheet that is fused to the second sheet without degrading the physical and tissue infiltratible characteristics of the first sheet; and

positioning the composite prosthesis with the barrier sheet extending between a region of potential postoperative adhesion and the first sheet.