Image forming apparatus

• US 6,122,075 A
• Filed: 10/15/1997
• Issued: 09/19/2000
• Est. Priority Date: 10/28/1996
• Status: Expired due to Fees

• Current Assignee: Fuji Xerox Company Limited (Fujifilm Holdings Corporation)
• Original Assignee: Fuji Xerox Company Limited (Fujifilm Holdings Corporation)
• Inventors: Yamada, Kunio, Ogihara, Atsushi
• Primary Examiner(s): LEE, TOMMY D
• Application Number:
  US08/951,163
• Time in Patent Office: 1,070 Days
• Field of Search: 358/406, 358/401, 358/446, 358/501, 358/504, 358/468, 399/38, 399/46, 399/72
• US Class Current: 358/446
• CPC Class Codes: H04N 1/4078 using gradational references, e.g. grey-scale test pattern analysis
• CPC Class Codes: H04N 1/6033 using test pattern analysis H04N1/6055 takes precedence

Abstract

According to this invention, a controlled image quality is obtained without adjustment with respect to a short range of environmental changes in temperature, humidity and the like, and feedback control is easily performed for controlled variables over a long range to cope with changes with time, and the like. In the two-component non-contact development, the image density becomes stable irrespective of any environmental changes in temperature, humidity and the like when the developing bias AC voltage in the developer unit is a predetermined value. At the same developing bias AC voltage, when the rotating speed of the development roll is changed, the image density varies While making the developing bias AC voltage and the development roller rotating speed variable at the same time, a reference pattern is prepared on a banner sheet to measure the image density with an optical sensor. From the measured results, the stable value for the developing bias AC voltage is determined, and further the rotating speed of the development roller at which desired image quality density is attained, is determined.

Claims

1. An image forming apparatus of the electrophotographic type for performing feedback control with a plurality of electrophotographic parameters as manipulated variables so that a controlled variable for image quality becomes a target value, and for making said controlled variable stable with respect to predetermined environmental fluctuation in a predetermined stable area of a predetermined first electrophotographic parameter, and further for varying said controlled variable in said stable area of said first electrophotographic parameter by a predetermined second electrophotographic parameter, said image forming apparatus comprising:

means for setting said target value for said controlled variable;

means for making a set value for said manipulated variable, variable;

means for preparing a reference pattern while varying said first electrophotographic parameter over a range including said stable area, and varying said second electrophotographic parameter to set said controlled variable in said stable area to said target value;

reference pattern measuring means for measuring said controlled variable for said reference pattern; and

means for determining a value for said first electrophotographic parameter in the stable area on the basis of measured results by said reference pattern measuring means, and for further determining the value for said second parameter which causes said controlled variable in the value thus determined to correspond with said target value.

2. An image forming apparatus as defined in claim 1, wherein on preparing said reference pattern, combinations of each set value for N (positive integer) types of second electrophotographic parameters have at least (N+1) patterns, and with respect to a matrix (N+1, N) consisting of combinations of each set value, the matrix (N+1, N+1) obtained by combining column vectors of term (N+1) consisting of all equal components includes regular combinations.

3. An image forming apparatus as defined in claim 1, wherein for a recording medium on which said reference pattern is written, there is used only a sheet, which is outputted discretely from ordinary image output to convey information to the user.

4. An image forming apparatus as defined in claim 1, wherein said image forming apparatus main body is a color image forming apparatus, said reference pattern is arranged in a line at different positions on a message sheet for each color, and said reference pattern measuring means is prepared for each color and is installed so as to coincide with the arrangement positions for each color on said reference pattern.

5. An image forming apparatus as defined in claim 1, wherein in said stable area for said first electrophotographic parameter, a plurality of physical fluctuations, which occur within said image forming apparatus main body, operate so that they are offset with each other with respect to variations in said controlled variable.

6. An image forming apparatus as defined in claim 5, wherein for the development process, the two-component non-contact development is employed.

7. An image forming apparatus as defined in claim 1, wherein in said stable area for said first electrophotographic parameter, a fluctuation absorbing function having a mechanism constructed so as to absorb physical fluctuations which occur within said image forming apparatus main body is maximized or optimized.

8. An image forming apparatus as defined in claim 7, wherein for the development process, there is used a development method using a saturated area based on restricted toner supply.

9. An image forming apparatus as defined in claim 1, wherein said parameter is set in such a manner that the fluctuation of said controlled variable when said parameter itself further fluctuates with respect to another electrophotographic parameter, is minimized.

10. An image forming method of the electrophotographic type for performing feedback control with a plurality of electrophotographic parameters as manipulated variables so that a controlled variable for image quality becomes a target value, and for making said controlled variable stable with respect to predetermined environmental fluctuation in a predetermined stable area for a predetermined first electrophotographic parameter, and further for varying said controlled variable in said stable area for said first electrophotographic parameter by a predetermined second electrophotographic parameter, said image forming methods comprising the steps of:

setting a target value for said controlled variable;

preparing a reference pattern while varying said first electrophotographic parameter over a range including said stable area, and varying said second electrophotographic parameter to set said controlled variable in said stable area to said target value;

measuring said controlled variable for said reference pattern; and

determining a value for said first electrophotographic parameter in said stable area on the basis of measured results for said reference pattern, and further determining the value for said second parameter which causes said controlled variable in the value thus determined to correspond with said target value.

11. An image forming apparatus of the electrophotographic type for performing feedback control with a plurality of electrophotographic parameters as manipulated variables so that a controlled variable for image quality becomes a target value, said image forming apparatus comprising:

a photosensitive member showing irradiation and exposure energy/surface potential characteristics having an area in which the surface potential with respect to the irradiation and exposure energy lowers slightly; and

a developer unit having a development roller for supplying toner, which is developer, to said photosensitive member, a development roller motor for rotating this development roller, and a motor controller for controlling the rotating speed of this roller motor, wherein said developer unit is of a type in which toner supply to said photosensitive member is restricted;

means for setting a target value for said controlled variable;

means for making a set value for said manipulated variable, variable;

means for determining, of said plurality of electrophotographic parameters, a first electrophotographic parameter having a stable area with respect to said controlled variable;

means for determining a second electrophotographic parameter for varying said controlled variable with said first electrophotographic parameter as a value of said stable area; and

means for determining said second electrophotographic parameter in said stable area for said first electrophotographic parameter,

wherein said first electrophotographic parameter is development voltage of said developer unit, and said second electrophotographic parameter is a rotating speed of said development roller.