Systems and methods for producing standby uninterruptible power for AC loads using rectified AC and battery

• US 6,122,181 A
• Filed: 05/21/1998
• Issued: 09/19/2000
• Est. Priority Date: 05/21/1998
• Status: Expired due to Term

• Current Assignee: Powerware Corporation (Eaton Corporation PLC.)
• Original Assignee: Exide Electronics Corporation (Exide Electronics Group, Inc.)
• Inventors: Oughton, George W. Jr.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Patel, Rajnikant B.
• Application Number:
  US09/082,850
• Time in Patent Office: 852 Days
• Field of Search: 363/34, 363/37, 363/43, 363/45, 363/46, 307/66, 307/64, 320/120, 320/114
• US Class Current: 363/37
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: Y02B 70/30 Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
• CPC Class Codes: Y04S 20/20 End-user application control systems

Abstract

Systems and methods for producing standby uninterruptible power for an AC load rectify an AC utility input voltage to produce a rectified voltage and activate a DC battery voltage in response to a change in the AC utility input voltage to thereby produce a standby DC voltage. The rectified voltage and the standby DC voltage are connected to an AC load that includes input rectification to thereby produce standby uninterruptible power without the need for costly, bulky, and/or unreliable inverters or converters. Seamless transfer of power may be provided to support the AC load upon failure of the AC utility input voltage and upon restoration of the AC utility input voltage. The AC utility input voltage is preferably rectified by a diode rectifier, most preferably a full-wave diode rectifier including at least four diodes, to produce the rectified voltage. A diode switch is used to activate the DC voltage from the battery in response to a change in the AC utility input voltage to thereby produce the standby DC voltage. The diode switch may include a separate diode and an electronic or electromechanical switch. Alternatively, the diode switch may be a single element such as a thyristor. The diode rectifier and the diode and switch are connected in a diode-OR connection that provides the standby uninterruptible power for the output of the UPS. The diode-OR connection allows the strongest source to support the AC load at all times.

Claims

1. A standby Uninterruptible Power Supply (UPS) comprising:

means for rectifying an alternating current (AC) utility input voltage to produce a rectified voltage;

a battery that produces a direct current (DC) voltage;

means for activating the DC voltage in response to a predetermined change in the AC utility input voltage to thereby produce a standby DC voltage; and

means for connecting the rectified voltage and the standby DC voltage to an AC load that includes input rectification such that the rectified voltage is applied to the AC load that includes input rectification when the AC utility input voltage is operational and the standby DC voltage is applied to the AC load that includes input rectification in response to the predetermined change in the AC utility input voltage.

2. A standby UPS according to claim 1 wherein the means for rectifying comprises a diode rectifier.

3. A standby UPS according to claim 2 wherein the means for activating comprises a diode and a switch.

4. A standby UPS according to claim 3 wherein the diode and switch comprise a thyristor.

5. A standby UPS according to claim 3 wherein the switch comprises an electronic switch or an electromechanical switch.

6. A standby UPS according to claim 1 wherein the means for activating comprises means for activating the DC voltage in response to failure of the AC utility input voltage to thereby produce the standby DC voltage.

7. A standby UPS according to claim 1 wherein the means for activating comprises means for activating the DC voltage in response to failure of the AC utility input voltage for a predetermined time to thereby produce the standby DC voltage.

8. A standby UPS according to claim 1 wherein the means for activating comprises means for activating the DC voltage in response to reduction of the AC utility input voltage to thereby produce the standby DC voltage.

9. A standby UPS according to claim 1 wherein the means for connecting comprises means for connecting the rectified voltage and the standby DC voltage to an AC power supply that includes input rectification.

10. A method of producing standby uninterruptible power for an AC load that includes input rectification, comprising the steps of:

rectifying an alternating current (AC) utility input voltage to produce a rectified voltage;

activating a direct current (DC) battery voltage in response to a predetermined change in the AC utility input voltage to thereby produce a standby DC voltage; and

connecting the rectified voltage and the standby DC voltage to the AC load that includes input rectification such that the rectified voltage is applied to the AC load that includes input rectification when the AC utility input voltage is operational and the standby DC voltage is applied to the AC load that includes input rectification in response to the predetermined change in the AC utility input voltage.

11. A method according to claim 10 wherein the rectifying step comprises the step of diode rectifying the AC utility input voltage to produce the rectified voltage.

12. A method according to claim 11 wherein the activating step comprises the step of unidirectionally activating the DC battery voltage in response to the predetermined change in the AC utility input voltage to thereby produce the standby DC voltage.

13. A method according to claim 10 wherein the activating step comprises the step of activating the DC battery voltage in response to failure of the AC utility input voltage to thereby produce the standby DC voltage.

14. A method according to claim 13 wherein the activating step comprises the step of activating the DC battery voltage in response to failure of the AC utility input voltage for a predetermined time to thereby produce the standby DC voltage.

15. A method according to claim 10 wherein the activating step comprises the step of activating the DC battery voltage in response to reduction of the AC utility input voltage to thereby produce the standby DC voltage.

16. A method according to claim 10 wherein the connecting step comprises the step of connecting the rectified voltage and the standby DC voltage to an AC power supply that includes rectification at the input thereof.

17. A standby Uninterruptible Power Supply (UPS) that produces uninterruptible power at the output thereof, comprising:

a rectifier that rectifies an alternating current (AC) utility input voltage to produce a rectified voltage;

a battery that produces a direct current (DC) voltage; and

a switch that is connected to the battery to produce a standby DC voltage from the battery in response to a predetermined change in the AC utility input voltage, the rectifier and the switch being connected to the output of the UPS to thereby provide the rectified voltage and the standby DC voltage at the output of the UPS such that when the output of the UPS is connected to an AC load, the rectified voltage is applied to the AC load when the AC utility input voltage is operational and the standby DC voltage is applied to the AC load in response to the predetermined change in the AC utility input voltage.

18. A standby UPS according to claim 17 wherein the rectifier comprises a diode rectifier.

19. A standby UPS according to claim 17 wherein the diode rectifier comprises a full wave diode rectifier.

20. A standby UPS according to claim 19 wherein the switch comprises a diode switch.

21. A standby UPS according to claim 20 wherein the diode switch comprises a thyristor.

22. A standby UPS according to claim 20 wherein the diode switch comprises a diode in series with an electronic switch or an electromechanical switch.

23. A standby UPS according to claim 17 further comprising a controller that is connected to the switch, that activates the switch to produce the standby voltage from the battery in response to the predetermined change in the AC utility input voltage.

24. A standby UPS according to claim 23 wherein the controller activates the switch in response to failure of the AC utility input voltage to thereby produce the standby DC voltage.

25. A standby UPS according to claim 23 wherein the controller activates the switch in response to failure of the AC utility input voltage for a predetermined time to thereby produce the standby DC voltage.

26. A standby UPS according to claim 23 wherein the controller activates the switch in response to reduction of the AC utility input voltage to thereby produce the standby DC voltage.

27. A standby UPS according to claim 17 wherein the output of the standby UPS is connected to an AC power supply that includes input rectification.

28. A method of producing standby uninterruptible power for an AC load at an output node, comprising the steps of:

rectifying an alternating current (AC) utility input voltage to produce a rectified voltage;

activating a direct current (DC) battery voltage in response to a predetermined change in the AC utility input voltage to thereby produce a standby DC voltage; and

connecting the rectified voltage and the standby DC voltage to the output node such that when the output of the UPS is connected to an AC load, the rectified voltage is applied to the AC load when the AC utility input voltage is operational and the standby DC voltage is applied to the AC load in response to the predetermined change in the AC utility input voltage.

29. A method according to claim 28 wherein the rectifying step comprises the step of diode rectifying the AC utility input voltage to produce the rectified voltage.

30. A method according to claim 29 wherein the activating step comprises the step of unidirectionally activating the DC battery voltage in response to the predetermined change in the AC utility input voltage to thereby produce the standby DC voltage.

31. A method according to claim 28 wherein the activating step comprises the step of activating the DC battery voltage in response to failure of the AC utility input voltage to thereby produce the standby DC voltage.

32. A method according to claim 31 wherein the activating step comprises the step of activating the DC battery voltage in response to failure of the AC utility input voltage for a predetermined time to thereby produce the standby DC voltage.

33. A method according to claim 28 wherein the activating step comprises the step of activating the DC battery voltage in response to reduction of the AC utility input voltage to thereby produce the standby DC voltage.

34. A method according to claim 28 wherein the connecting step is followed by the step of further connecting the output node to an AC power supply that includes rectification at the input thereof.

35. A standby Uninterruptible Power Supply (UPS) that provides standby uninterruptible power at the output thereof, comprising:

a diode rectifier that rectifies an alternating current (AC) utility input voltage; and

a battery and a diode switch that are serially connected to the diode rectifier in a diode-OR connection, the diode switch being responsive to a predetermined change in the AC utility input voltage, the diode-OR connection providing the standby uninterruptible power for the UPS at the output thereof such that when the diode-OR connection is connected to an AC load, the diode rectifier supplies rectified AC utility input voltage to the AC load when the AC utility input voltage is operational and the battery is applied to the AC load in response to the predetermined change in the AC utility input voltage.

37. A standby UPS according to claim 35 wherein the diode switch comprises a thyristor.

38. A standby UPS according to claim 35 wherein the diode switch comprises a diode in series with an electronic switch or an electromechanical switch.

39. A standby UPS according to claim 35 further comprising a controller that is connected to the diode switch, and that activates the diode switch in response to the predetermined change in the AC utility input voltage.

40. A standby UPS according to claim 39 wherein the controller activates the diode switch in response to failure of the AC utility input voltage.

41. A standby UPS according to claim 39 wherein the controller activates the diode switch in response to failure of the AC utility input voltage for a predetermined time.

42. A standby UPS according to claim 39 wherein the controller activates the switch in response to reduction of the AC utility input voltage for a predetermined time.

43. A standby UPS according to claim 35 wherein the output of the standby UPS is connected to an AC power supply that includes input rectification.

36. A standby UPS according to claim 36 wherein the diode rectifier comprises a full wave diode rectifier.

44. A method of controlling a standby Uninterruptible Power Supply (UPS) that includes a diode rectifier that rectifies an alternating current (AC) utility input voltage, and a battery and a diode switch that are serially connected to the diode rectifier in a diode-OR connection, the method comprising the steps of:

sensing a change in the AC utility input voltage;

waiting for a first predetermined time;

activating the diode switch after the first predetermined time if the sensed change in the AC utility input voltage persists;

sensing for restoration of the AC utility input voltage;

waiting for a second predetermined time that is substantially longer than the first predetermined time; and

deactivating the diode switch after the second expiration time if the sensed restoration in the AC utility input voltage persists.

45. A method according to claim 44 wherein the step of sensing a change comprises the step of sensing a failure of the AC utility input voltage.

46. A method according to claim 44 wherein the step of sensing a change comprises the step of sensing a reduction in the AC utility input voltage.

47. A method according to claim 44 wherein the first predetermined time is a fraction of a cycle of the AC utility input voltage and wherein the second predetermined time is a plurality of cycles of the AC utility input voltage.

48. A method according to claim 44 wherein the UPS further includes a line switch between the AC utility input voltage and the diode rectifier:

wherein the activating step is followed by the step of deactivating the line switch; and

wherein the step of deactivating the diode switch is preceded by the step of activating the line switch.

49. A standby Uninterruptible Power Supply (UPS) comprising:

means for rectifying an alternating current (AC) utility input voltage to produce a rectified voltage;

a battery that produces a direct current (DC) voltage;

means for activating the DC voltage in response to a predetermined change in the AC utility input voltage to thereby produce a standby DC voltage; and

means for producing at least one DC operational voltage for a load from the rectified voltage and the standby DC voltage such that when the DC operational voltage is connected to an AC load, the rectified voltage is applied to the AC load when the AC utility input voltage is operational and the standby DC voltage is applied to the AC load in response to the predetermined change in the AC utility input voltage.

50. A standby UPS according to claim 49 wherein the means for rectifying comprises a diode rectifier.

51. A standby UPS according to claim 50 wherein the means for activating comprises a diode and a switch.

52. A standby UPS according to claim 51 wherein the diode and switch comprise a thyristor.

53. A standby UPS according to claim 51 wherein the switch comprises an electronic switch or an electromechanical switch.

54. A standby UPS according to claim 49 wherein the means for activating comprises means for activating the DC voltage in response to failure of the AC utility input voltage to thereby produce the standby DC voltage.

55. A standby UPS according to claim 49 wherein the means for activating comprises means for activating the DC voltage in response to failure of the AC utility input voltage for a predetermined time to thereby produce the standby DC voltage.

56. A standby UPS according to claim 49 wherein the means for activating comprises means for activating the DC voltage in response to reduction of the AC utility input voltage to thereby produce the standby DC voltage.

57. A method of producing standby uninterruptible power, comprising the steps of:

rectifying an alternating current (AC) utility input voltage to produce a rectified voltage;

activating a direct current (DC) battery voltage in response to a predetermined change in the AC utility input voltage to thereby produce a standby DC voltage; and

producing at least one DC operational voltage for a load from the rectified voltage and the standby DC voltage such that when the DC operational voltage is connected to an AC load, the rectified voltage is applied to the AC load when the AC utility input voltage is operational and the standby DC voltage is applied to the AC load in response to the predetermined change in the AC utility input voltage.

58. A method according to claim 57 wherein the rectifying step comprises the step of diode rectifying the AC utility input voltage to produce the rectified voltage.

59. A method according to claim 58 wherein the activating step comprises the step of unidirectionally activating the DC battery voltage in response to the predetermined change in the AC utility input voltage to thereby produce the standby DC voltage.

60. A method according to claim 57 wherein the activating step comprises the step of activating the DC battery voltage in response to failure of the AC utility input voltage to thereby produce the standby DC voltage.

61. A method according to claim 60 wherein the activating step comprises the step of activating the DC battery voltage in response to failure of the AC utility input voltage for a predetermined time to thereby produce the standby DC voltage.

62. A method according to claim 57 wherein the activating step comprises the step of activating the DC battery voltage in response to reduction of the AC utility input voltage to thereby produce the standby DC voltage.