Pressure sensor with housing, sensor element having ceramic components, and support ring mounting sensor element to housing

• US 6,122,976 A
• Filed: 04/08/1997
• Issued: 09/26/2000
• Est. Priority Date: 04/14/1994
• Status: Expired due to Term

• Current Assignee: Cecap AB
• Original Assignee: Cecap AB
• Inventors: Jonsson, Staffan, Hallberg, Nils Gunno
• Primary Examiner(s): OEN, WILLIAM L
• Application Number:
  US08/666,593
• Time in Patent Office: 1,267 Days
• Field of Search: 73/273, 73/431, 73/756, 73/708, 73/718, 73/724, 361/283.1
• US Class Current: 73/756
• CPC Class Codes: C03C 27/044 of glass, glass-ceramic or ceramic material only
• CPC Class Codes: G01L 19/147 Details about the mounting of the sensor to support or covering means
• CPC Class Codes: G01L 9/0075 using a ceramic diaphragm, e.g. alumina, fused quartz, glass

Abstract

A capacitive pressure sensor for measurement of the pressure of a fluid comprises a sensor element (1) which is made of a ceramic, in particular glass ceramic, material and in the conventional way has interior capacitor plates. The sensor element (1) is plate-shaped and joined to a surrounding support ring (5"). The support ring (5") is made of metal and is connected to the sensor elemnt (1) by means of a joint (3'"'"') made of ceramics, in particular glass ceramics, at an annular region around an edge line of the sensor element (1). The support ring (5") can have a shoulder formed by a protrusion (15) in the interior surface thereof, against which shoulder then a region of the sensor element (1) rests and at which the joint (3'"'"') is made.

Claims

1. A pressure sensor for measuring the pressure of a fluid, comprising:

a housing, positionable in contact with a volume containing the fluid, a sensor element comprising components made of a ceramic material, the sensor element being plate-shaped having a thickness and further having two large surfaces and an edge surface, the edge surface having a width and extending around a circumference of the sensor element, the sensor element further enclosing an interior volume which changes when a pressure acting on at least part of the sensor element changes, and the sensor element further comprising electrical conductor paths having electrical characteristics which change when the interior volume changes, and

a support ring made of metal, surrounding the sensor element and rigidly connecting the sensor element to the housing, the sensor element being mechanically attached to the housing only by the support ring, wherein the support ring is directly connected to the sensor element by a ceramic joint at at least a portion of the edge surface of the sensor element, and

wherein the metal of the support ring has a coefficient of thermal linear expansion substantially equal to the coefficient of thermal linear expansion of the ceramic material in the sensor element.

2. The pressure sensor of claim 1, wherein the joint has a width substantially equal to the width of the edge surface.

3. The pressure sensor of claim 1, wherein the support ring has a thickness taken in a direction perpendicular to the large surfaces of the sensor element not less than the thickness of the sensor element and wherein a joint between the support ring and the sensor element extends over substantially all of the edge surface of the sensor element.

4. The pressure sensor of claim 1, wherein the support ring is an impermeable ring, so that a fluid cannot pass from one side of the support ring and the sensor element to another, opposite side of the support ring and the sensor element through the support ring.

5. The pressure sensor of claim 1, wherein the support ring is provided with a shoulder in a surface facing a center axis of the support ring, with which shoulder a marginal region of one of the large surfaces of the sensor element is engaged.

6. A pressure sensor for measuring the pressure of a fluid, comprising:

a housing positionable in contact with a volume containing the fluid,

a sensor element comprising components made of a ceramic material, the sensor element being plate-shaped having a thickness and further having two large surfaces and an edge surface, the edge surface having a width and extending around a circumference of the sensor element, the sensor element further comprising an interior volume which changes when a pressure acting on at least part of the sensor element changes, and the sensor element further comprising electrical conductor paths having electrical characteristics which change when the interior volume changes, and

a support ring made of metal and surrounding the sensor element, the support ring connecting the sensor element to the housing,

wherein the sensor element has a cylindrical or frustoconical shape, so that the edge surface constitutes the envelope surface of a cylinder or a frustum of a cone, respectively, and

wherein the support ring is directly attached to the sensor element by means of a ceramic joint at at least a portion of the edge surface of the sensor element.

10. The pressure sensor of claim 6, wherein the joint has a width substantially equal to the width of the edge surface.

11. The pressure sensor of claim 6, wherein the support ring has a thickness taken in a direction perpendicular to the large surfaces of the sensor element not less than the thickness of the sensor element and wherein the ceramic joint between the support ring and the sensor element extends over substantially all of the edge surface of the sensor element.

12. The pressure sensor of claim 6, wherein the support ring is an impermeable ring, so that a fluid at one side of the support ring and the sensor element cannot pass to another, opposite side of the support ring and the sensor element through the support ring.

13. The pressure sensor of claim 6, wherein the support ring is provided with a shoulder in a surface facing a center axis of the support, with which shoulder a marginal region of one of the large surfaces of the sensor element is engaged.

7. A pressure sensor for measuring the pressure of a fluid, comprising:

a housing positionable in contact with a volume containing the fluid,

a sensor element comprising components made of a ceramic material, the sensor element being plate-shaped having a thickness and further having two large surfaces and an edge surface, the edge surface having a width and extending around a circumference of the sensor element, the sensor element further comprising an interior volume which changes when a pressure acting on at least part of the sensor element changes, and the sensor element further comprising electrical conductor paths having electrical characteristics which change when the interior volume changes, and

a support ring made of metal and surrounding the sensor element, the support ring connecting the sensor element to the housing and having a ceramic joint to the sensor element,

wherein the joint has a width substantially equal to the width of the edge surface of the sensor element.

14. The pressure sensor of claim 7, wherein the support ring is an impermeable ring, so that a fluid at one side of the support ring and the sensor element cannot pass to another, opposite side of the support ring and the sensor element through the support ring.

15. The pressure sensor of claim 7, wherein the support ring is provided with a shoulder in a surface facing a center axis of the support, with which shoulder a marginal region of one of the large surfaces of the sensor element is engaged.

8. A pressure sensor for measuring the pressure of a fluid, comprising:

a housing, positionable in contact with a volume containing the fluid,

a sensor element comprising components made of a ceramic material, the sensor element being plate-shaped having a thickness and further having two large surfaces and an edge surface, the edge surface having a width and extending around a circumference of the sensor element, the sensor element further comprising an interior volume which changes when a pressure acting on at least part of the sensor element changes, and the sensor element further comprising electrical conductor paths having electrical characteristics which change when the interior volume changes, and

a support ring made of metal and surrounding the sensor element, the support ring connecting the sensor element to the housing and having a ceramic joint to the sensor element,

wherein the thickness of the support ring taken in a direction perpendicular to the large surfaces of the sensor element is not less than the thickness of the sensor element, and

wherein the ceramic joint between the support ring and the sensor element extends over substantially all of the edge surface of the sensor element.

9. A pressure sensor for measuring the pressure of a fluid, comprising:

a housing, positionable in contact with a volume containing the fluid,

a sensor element comprising components made of a ceramic material, the sensor element being plate-shaped having a thickness and further having two large surfaces and an edge surface, the edge surface having a width and extending around a circumference of the sensor element, the sensor element further comprising an interior volume which changes when a pressure acting on at least part of the sensor element changes, and the sensor element further comprising electrical conductor paths having electrical characteristics which change when the interior volume changes, and

a support ring made of metal and surrounding the sensor element, the support ring connecting the sensor element to the housing and having a ceramic joint to the sensor element,

wherein the support ring is an impermeable ring, so that a fluid cannot pass from one side of the support ring and the sensor element to another, opposite side of the support ring and the sensor element through the support ring.