Stabilized two-part disinfecting system and compositions and methods related thereto

• US 6,123,966 A
• Filed: 09/03/1998
• Issued: 09/26/2000
• Est. Priority Date: 09/03/1998
• Status: Expired due to Term

• Current Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Alcide Corp (Ecolab, Inc.)
• Inventors: Kross, Robert D.
• Primary Examiner(s): PAK, JOHN D
• Application Number:
  US09/146,595
• Time in Patent Office: 754 Days
• Field of Search: 424/665, 424/601, 424/605, 424/606, 424/661, 424/666, 424/703, 424/709, 424/713, 424/718, 514/141, 514/143, 514/557, 514/574, 514/709-711, 514/944, 514/970, 504/151, 422/29, 422/37, 210/764, 252/187.21, 252/187.23
• US Class Current: 424/665
• CPC Class Codes: A01N 2300/00 Combinations or mixtures of active ingredients covered by classes A01N27/00 - A01N65/48 with other active or formulation relevant ingredients, e.g. specific carrier materials or surfactants, covered by classes A01N25/00 - A01N65/48
• CPC Class Codes: A01N 31/02 Acyclic compounds
• CPC Class Codes: A01N 37/36 containing at least one carboxylic group or a thio analogue, or a derivative thereof, and a singly bound oxygen or sulfur atom attached to the same carbon skeleton, this oxygen or sulfur atom not being a member of a carboxylic group or of a thio analogue, or of a derivative thereof, e.g. hydroxy-carboxylic acids
• CPC Class Codes: A01N 41/04 Sulfonic acids; Derivatives thereof
• CPC Class Codes: A01N 59/00 Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
• CPC Class Codes: A01N 59/26 Phosphorus; Compounds thereof

Abstract

A stabilized two-part disinfecting system comprising a first part and a second part adapted to be mixed to yield an aqueous disinfecting composition. The first part contains a non-esterifying acid and an alcohol-containing humectant or antifreeze, while the second part contains a salt of an organic acid and an optional metal chlorite. Methods for making a disinfecting composition by mixing the two-part disinfecting system, as well as for disinfecting substrates by contact therewith, are also disclosed.

Claims

1. A stabilized two-part disinfecting system comprising a first part and a second part adapted to be mixed to yield an aqueous disinfecting composition, wherein:

the first part comprises a non-esterifying inorganic acid, or a non-esterifying organic acid selected from the group consisting of organic sulphonic acid and organic phosphonic acid, or a mixture thereof, and an alcohol-containing humectant or antifreeze selected from the group consisting of a monohydroxy alcohol, a polyhydroxy alcohol, an alkyl ether of polyhydroxy alcohol and mixtures thereof; and

the second part comprises a salt of an organic carboxylic acid, a metal chlorite and a base, wherein the base is present in the second part at a concentration sufficient to adjust the pH of the second part to a value ranging from about 9.0 to 11.5;

and wherein

the non-esterifying inorganic acid or non-esterifying organic acid is present in the first part at a concentration so that, when combined with the second part, it is sufficient to convert at least 50% of the salt of the organic carboxylic acid to its corresponding acid form and to reduce the pH of the disinfecting composition to a level below about 5.0;

the alcohol-containing humectant or antifreeze is present in the first part at a concentration so that, when combined with the second part, it is present within the disinfecting composition at a concentration ranging from about 2% to about 40% by weight;

the salt of the organic carboxylic acid is present in the second part at a concentration so that, when combined with the first part, it is present within the disinfecting composition at a concentration ranging from about 0.25% to about 10% by weight; and

the metal chlorite is present in the second part at a concentration so that, when combined with the first part, it is present within the disinfecting composition at a concentration ranging from about 0.005% to about 1% by weight.

2. The system of claim 1 wherein the metal chlorite is an alkali or alkaline earth chlorite.

3. The system of claim 1 wherein the metal chlorite is sodium chlorite or potassium chlorite.

4. The system of claim 1 wherein the metal chlorite is sodium chlorite.

5. The system of claim 1 wherein the metal chlorite is present in the second part at a concentration so that, when combined with the first part, it is present within the disinfecting composition at a concentration ranging from 0.05% to 0.5% by weight.

6. The system of claim 1 wherein the metal chlorite is present in the second part at a concentration so that, when combined with the first part, it is present within the disinfecting composition at an concentration ranging from 0.1% to 0.4% by weight.

7. The system of claim 1 wherein the base is present in the second part at a concentration sufficient to adjust the pH of the second part to a value ranging from 10.5 to 11.0.

8. The system of claim 1 wherein the base is an alkali metal hydroxide.

9. The system of claim 8 wherein the alkali metal hydroxide is sodium potassium or lithium hydroxide.

10. The system of claim 8 wherein the base is sodium hydroxide.

11. The system of claim 1 wherein the salt of the organic carboxylic acid is a salt of an alpha-hydroxy carboxylic acid.

12. The system of claim 11 wherein the alpha-hydroxy carboxylic acid has a pK ranging from 2.8 to 4.2.

13. The system of claim 11 wherein the alpha-hydroxy carboxylic acid is glycolic, lactic, malic, mandelic, citric, tartaric, or mixtures thereof.

14. The system of claim 11 wherein the alpha-hydroxy carboxylic acid is lactic acid.

15. The system of claim 1 wherein the salt of the organic carboxylic acid is a potassium, sodium or quarternary ammonium salt.

16. The system of claim 1 wherein the salt of the organic carboxylic acid is sodium or potassium lactate, mandelate, citrate or malate.

17. The system of claim 1 wherein the salt of the organic carboxylic acid is sodium lactate.

18. The system of claim 1 wherein the salt of the organic carboxylic acid is present in the second part at a concentration so that, when combined with the first part, it is present within the disinfecting composition at a concentration ranging from 0.5% to 5.0% by weight.

19. The system of claim 1 wherein the salt of the organic carboxylic acid is present in the second part at a concentration so that, when combined with the first part, it is present within the disinfecting composition at an concentration ranging from 1.0% to 3.0% by weight.

20. The system of claim 1 wherein the non-esterifying inorganic acid is sulfuric, phosphoric, hydrochloric, nitric, or mixtures thereof.

21. The system of claim 20 wherein the non-esterifying inorganic acid is phosphoric acid.

22. The system of claim 20 wherein the non-esterifying inorganic acid is sodium acid sulfate or sodium dihydrogen phosphate.

23. The system of claim 1 wherein the non-esterifying organic acid is an alkyl or aryl sulfonic acid or an alkyl or aryl phosphonic acid.

24. The system of claim 1 wherein the non-esterifying inorganic or non-esterifying organic acid is present in the first part at a concentration so that, when combined with the second part, it is sufficient to convert at least 70% of the salt of the organic carboxylic acid to its corresponding acid form.

25. The system of claim 1 wherein the non-esterifying inorganic or non-esterifying organic acid is present in the first part at a concentration so that, when combined with the second part, it is sufficient to convert at least 90% of the salt of the organic carboxylic acid to its corresponding acid form.

26. The system of claim 1 wherein the non-esterifying inorganic acid or non-esterifying organic acid is present in the first part at a concentration so that, when combined with the second part, it is sufficient to lower the pH of the disinfecting composition to a value from about 2.3 to about 5.0.

27. The system of claim 1 wherein the non-esterifying inorganic acid or non-esterifying organic acid is present in the first part at a concentration so that, when combined with the second part, it is sufficient to lower the pH of the disinfecting composition to a value from 2.5 to about 5.0.

28. The system of claim 1 wherein the non-esterifying inorganic acid or non-esterifying organic acid is present in the first part at a concentration so that, when combined with the second part, it is sufficient to lower the pH of the disinfecting composition to a value from 2.7 to about 5.0.

29. The system of claim 1 wherein the alcohol-containing humectant or antifreeze is the monohydroxy alcohol.

30. The system of claim 29 wherein the monohydroxy alcohol is ethyl alcohol, n-propanol or isopropanol.

31. The system of claim 1 wherein the alcohol-containing humectant or antifreeze is the polyhydroxy alcohol or the alkyl ether thereof.

32. The system of claim 31 wherein the polyhydroxy alcohol or the alkyl ether thereof is glycerin, sorbitol, 1,2-propylene glycol, 1,3-propylene glycol, dipropylene glycol, alkyl ethers of dipropylene glycol, or mixtures thereof.

33. The system of claim 1 wherein the alcohol-containing humectant or antifreeze is the alcohol-containing humectant.

34. The system of claim 33 wherein the alcohol-containing humectant is glycerin or sorbitol.

35. The system of claim 1 wherein the alcohol-containing humectant or antifreeze is the alcohol-containing antifreeze.

36. The system of claim 35 wherein the alcohol-containing antifreeze is a propylene glycol.

37. The system of claim 1 wherein the alcohol-containing humectant or antifreeze is present in the first part at a concentration so that, when combined with the second part, it is present within the disinfecting composition at a concentration ranging from 3% to 25% by weight.

38. The system of claim 1 wherein the alcohol-containing humectant or antifreeze is present in the first part at a concentration so that, when combined with the second part, it is present within the disinfecting composition at an concentration ranging from 5% to 15% by weight.

39. The system of claim 1 wherein the first part and the second part are adapted to be mixed in about equal volumes.

40. The system of claim 1 wherein the first and the second part are adapted to be mixed at a volume ratio of 1:

1.

41. The system of claim 1 wherein the concentrations of the non-esterifying inorganic and/or non-esterifying organic acid and the alcohol-containing humectant or antifreeze in the first part are from about 0.002% to about 1.0% by weight for the non-esterifying inorganic acid or non-esterifying organic acid, and about 4% to about 80% for the alcohol-containing humectant or antifreeze.

42. The system of claim 39 wherein the concentrations of the salt of the organic carboxylic acid and the metal chlorite in the second part are from about 0.5% to about 20% by weight for the salt of the organic carboxylic acid, and from about 0.01% to about 2% by weight for the metal chlorite.

43. The system of claim 1 wherein the first part is an aqueous solution, cream or gel.

44. The system of claim 1 wherein the second part is an aqueous solution, cream or gel.

45. The system of claim 1 wherein at least one of the first part or the second part is in solid or non-aqueous liquid form.

46. The system of claim 1 wherein the disinfecting composition further comprises a textural modifier, wetting agent, thickening agent, film-forming polymer, colorant, preservative, or mixture thereof.

47. A disinfecting composition formed by mixing the first part and the second part of the two-part disinfecting composition of claim 1.

48. A method for making a disinfecting composition comprising mixing the first part and the second part of the two-part disinfecting composition of claim 1.

49. The method of claim 48 wherein both the first part and the second part are in the form of an aqueous solution, cream or gel.

50. The method of claim 48 wherein at least one of the first part or second part is in a concentrated form.

51. The method of claim 50 wherein the concentrated from is mixed with water prior to mixing with the other component.

52. The method of claim 50 wherein the concentrated form is mixed with the other component, and then diluted with water.

53. The method of claim 48 wherein at least one of the first part or second part is in the form of a solid or non-aqueous liquid.

54. A method for disinfecting a substrate comprising contacting the substrate with an effective amount of a disinfecting composition formed by mixing the two-part disinfecting system of claim 1.

55. The method of claim 54 wherein the substrate is skin or tissue of a warm-blooded animal.

56. The method of claim 54 wherein the substrate is a teat of a dairy cow.