Circuit continuity test apparatus

• US 6,124,716 A
• Filed: 11/05/1996
• Issued: 09/26/2000
• Est. Priority Date: 11/05/1996
• Status: Expired due to Fees

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Kanamori, Hiroyasu
• Primary Examiner(s): Regan, Maura
• Application Number:
  US08/743,311
• Time in Patent Office: 1,421 Days
• Field of Search: 324/503, 324/555, 324/538, 361/737, 361/759, 439/338, 439/76.1, 439/912.1
• US Class Current: 324/538
• CPC Class Codes: G01R 1/0416 Connectors, terminals G01R1/0425 and G01R1/0433 take precedence; with measurement function for battery poles G01R31/364
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: G01R 31/69 of terminals at the end of a cable or a wire harness; of plugs; of sockets, e.g. wall sockets or power sockets in appliances

Abstract

An electrical junction block as used in an automobile electrical system has a pair of ports for removably receiving two separate connectors into connection with circuit traces of a printed circuit board contained within the junction block. The first port is configured to receive a wiring harness connector associated with one or more electrical devices into normal operating connection with the junction block. The second port is configured to removably receive a connector from a continuity tester such that terminals of the connector contact the circuit traces so as to be in electrical contact with the wiring harness connector. Accordingly, inserting the tester connector into the second port after the wiring harness connector is operatively installed in the first port puts the tester in connection with the electrical system via the circuit traces and allows the tester to perform a continuity check of the device without disconnecting the wiring harness connector. Further, the tester is able to check the connection between the wiring harness connector and the junction block.

Claims

1. An electrical testing assembly comprising:

a first connector for electrical connection with an electrical device, the first connector having a plurality of terminals;

a second connector for electrical connection with a test unit, the second connector having a plurality of terminals; and

an electrical junction block containing a printed circuit board having a plurality of circuit traces disposed on a surface thereof, a group of the circuit traces extending to an edge of the printed circuit board to form an edge connection;

a first port formed on the junction block for removably receiving the first connector from a first direction substantially parallel to the printed circuit board into electrical connection with the edge connection; and

a second port formed on the junction block adjacent the group of circuit traces for removably receiving the second connector from a second direction substantially perpendicular to the printed circuit board, insertion of the second connector into the second port placing the terminals of the second connector in direct contact with surfaces of the group of circuit traces.

2. An electrical testing assembly according to claim 1 wherein the second connector and the junction block have complementary latching means for securing the second connector and the junction block in engagement with one another.

3. An electrical testing assembly according to claim 1 wherein the second connector comprises:

a housing;

a plurality of pins extending from the housing for making contact with the group of circuit traces; and

a sleeve slidably attached to the housing, the sleeve biased to an extended position wherein the sleeve substantially surrounds the pins and movable to a retracted position wherein the pins project beyond the sleeve, the sleeve movable from the extended position to the retracted position by contact with the junction block as the pins are inserted through the second port to contact the group of circuit traces.

4. An electrical testing assembly according to claim 1 wherein the junction block further comprises a cover movably mounted on the junction block for substantially blocking the second port when the second connector is not received therein, the cover displaceable from the blocking position by contact with the second connector to permit the second connector to pass through the second port.

5. An electrical junction block comprising:

a housing having a plurality of connector ports for receiving respective electrical connectors therethrough;

a printed circuit board retained within the housing and having a plurality of circuit traces disposed on a surface thereof, a group of the circuit traces extending to an edge of the printed circuit board adjacent a first of the connector ports, whereby a first of the electrical connectors is insertable into the first connector port in a direction substantially parallel to the printed circuit board to make contact with the circuit traces at the edge of the board; and

a testing port formed in the housing adjacent the group of circuit traces for receiving a test connector from a second direction substantially perpendicular to the surface of the printed circuit board, whereby insertion of the test connector into the testing port places terminals of the test connector in direct contact with respective surfaces of the group of circuit traces.