Precurved modiolar-hugging cochlear electrode

• US 6,125,302 A
• Filed: 08/26/1998
• Issued: 09/26/2000
• Est. Priority Date: 09/02/1997
• Status: Expired due to Term

• Current Assignee: Advanced Bionics AG (Sonova Holding AG)
• Original Assignee: Advanced Bionics Corporation (Sonova Holding AG)
• Inventors: Kuzma, Janusz A.
• Primary Examiner(s): Getzow, Scott M.
• Application Number:
  US09/140,035
• Time in Patent Office: 762 Days
• Field of Search: 607/136, 607/137
• US Class Current: 607/137
• CPC Class Codes: A61N 1/0541 Cochlear electrodes
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor
• CPC Class Codes: Y10T 29/49179 by metal fusion bonding
• CPC Class Codes: Y10T 29/49181 by deforming
• CPC Class Codes: Y10T 29/49183 of ferrule about conductor and terminal
• CPC Class Codes: Y10T 29/49185 of terminal
• CPC Class Codes: Y10T 29/49208 by assembling plural parts
• CPC Class Codes: Y10T 29/49218 with deforming

Abstract

An electrode array has an elongate flexible carrier that, when viewed in cross-section, is much more flexible in a first direction than in a second direction orthogonal thereto. The elongate flexible carrier is formed with a bias force that causes the array to flex in the first direction so as to assume the general spiral or circular shape of the scala tympani duct within the cochlea. The less-flexible direction is the direction that makes it difficult for the array to twist as it is inserted within the scala tympani duct. The bias force is sufficiently strong to cause the array to assume its preformed spiral shape even after being straightened during initial insertion into the cochlea. Electrode contacts, embedded into the carrier so as to be exposed along an inner or concave surface of the spiral, thus wrap snugly around the modiolus, thereby positioning the electrode contacts against the modiolar wall in an optimum position for stimulation.

Claims

1. An electrode array adapted for insertion into a cochlea for use with a stimulation device comprising:

a flexible carrier formed to assume a precurved shape;

a plurality of spaced-apart electrode contacts embedded within the flexible carrier, a portion of each contact being exposed at a first surface of the carrier;

the first surface of the carrier comprising that surface which assumes an inner surface of the curved shape; and

a lumen passing longitudinally through the flexible carrier through which a stylet may be placed to help guide insertion of the flexible carrier into the cochlea during implantation.

2. The electrode array of claim 1 wherein the precurved shape of the flexible carrier corresponds to the curvature of the cochlea and wherein the flexible carrier recovers said precurved shape after straightening with sufficient force so that when the electrode array is inserted into the cochlea the electrode contacts are positioned snugly against an inside surface of the cochlea.

3. An electrode array adapted for implantation within a human cochlea, comprising:

an elongate flexible carrier that, when viewed in cross-section, is much more flexible in a first direction than in a second direction orthogonal to the first direction;

a plurality of electrode contacts embedded within the carrier, each being electrically connected to a respective wire that is also embedded within the carrier;

a passageway passing through the elongate flexible carrier into which a stylet may be removably inserted to straighten the elongate flexible carrier during implantation; and

wherein said elongate flexible carrier has compression energy stored therein that forces the carrier to assume a precurved shape in the first direction.

4. The electrode array of claim 3 wherein the plurality of electrode contacts are positioned along a first surface of the carrier that is on the inside of the curve, whereby when said electrode array is inserted into the cochlea, and the curvature of the electrode array is oriented to match the curvature of the cochlea, the plurality of electrode contacts hug an inner surface of the cochlea.

5. A precurved cochlear electrode array, comprising:

an elongate flexible carrier adapted for insertion into a human cochlea, wherein the flexible carrier is formed in a precurved shape, and wherein sufficient bias force is present within the elongate flexible carrier to return the elongate flexible carrier to the precurved shape after an initial straightening;

a plurality of electrode contacts and wires embedded within the carrier, each electrode contact being electrically connected to at least one wire, wherein electrical contact is made with each electrode contact through at least one of the wires; and

a passageway passing longitudinally through the elongate flexible carrier, the passageway providing a channel into which a stylet may be placed to straighten the elongate precurved flexible carrier during insertion of the elongate flexible carrier into the cochlea.

6. The precurved cochlear electrode array of claim 5 wherein each electrode contact is exposed on a medial wall of the precurved elongate flexible carrier, wherein the medial wall of the precurved flexible carrier comprises that surface of the elongate flexible carrier on the inside of the curve defined by the precurved shape of the flexible carrier, and is that surface which is adapted to be positioned against a modiolar wall of the cochlea when the precurved cochlear electrode array is inserted into the cochlea.

7. The precurved cochlear electrode array of claim 5 wherein the precurved elongate flexible carrier, with wires and electrodes embedded therein, is adapted to exhibit low stiffness in the direction Y--Y, and greater stiffness in direction X--X, where the direction Y--Y and the direction X--X are defined by a cross-sectional view of the elongate flexible carrier in which the electrode contacts are located on the bottom of said cross-sectional view, and the direction Y--Y is the vertical direction of said cross-sectional view, and the direction X--X is the horizontal direction of said cross-sectional view.

8. The precurved cochlear electrode array of claim 7 wherein the wires embedded within the elongate flexible carrier are placed in two bundles, one bundle being located on each side of a cross section of the elongate flexible carrier.

9. The precurved cochlear electrode array of claim 7 wherein the wires embedded within the elongate flexible carrier provide redundant electrical paths to each electrode contact.

10. A cochlear electrode system comprising a precurved cochlear electrode array;

and

means for straightening the precurved electrode array to facilitate insertion of the precurved electrode array into a human cochlea;

wherein the precurved electrode array comprises;

an elongate flexible carrier formed in a precurved shape, wherein sufficient bias force is present within the elongate flexible carrier to return the elongate flexible carrier to the precurved shape after being straightened, and

a plurality of electrode contacts and wires embedded within the elongate flexible carrier, each electrode contact being electrically connected to at least one wire, wherein electrical contact is made with each electrode contact through at least one of the wires.

11. The cochlear electrode system of claim 10 wherein the means for straightening the precurved electrode array comprises:

a stylet; and

a passageway passing longitudinally through the elongate flexible carrier, the passageway providing a channel into which the stylet is placed to straighten the precurved shape of the elongate flexible carrier during insertion of the precurved cochlear electrode array into the cochlea.

12. The cochlear electrode system of claim 10 wherein the means for straightening the precurved electrode array comprises an insertion tube.