Method and apparatus for measuring a fluid

• US 6,125,695 A
• Filed: 10/13/1997
• Issued: 10/03/2000
• Est. Priority Date: 10/13/1997
• Status: Expired due to Term

• Current Assignee: Teledyne Technologies Incorporated
• Original Assignee: Teledyne Brown Engineering Incorporated (Teledyne Technologies Incorporated)
• Inventors: Huang, Yufeng, Eget, Larry, Alvesteffer, William J.
• Primary Examiner(s): Fuller, Benjamin R.
• Assistant Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US08/949,249
• Time in Patent Office: 1,086 Days
• Field of Search: 73/204.22, 73/204.27, 73/202, 73/204.26, 73/862.68, 73/204.15, 73/204.12, 364/509, 123/494
• US Class Current: 73/204.27
• CPC Class Codes: G01F 1/6847 where sensing or heating elements are not disturbing the fluid flow, e.g. elements mounted outside the flow duct
• CPC Class Codes: G01F 1/698 Feedback or rebalancing circuits, e.g. self heated constant temperature flowmeters

Abstract

A flow sensor including a symmetrical sensor tube for carrying the fluid, first and second heaters symmetrically disposed at the sensor tube, and a first temperature sensor in thermal communication with the fluid. A flow meter including a flow sensor having a sensor tube, a first heater disposed at the sensor tube, a second heater disposed at the sensor tube, and a first temperature sensor in thermal communication with the fluid. The meter also includes a circuit for selectively applying power to the first and second heaters to maintain a temperature difference between a temperature of the first and second heaters and the temperature of the fluid, and for determining a difference in power supplied to the first and second heaters. A method including providing first and second heaters at a temperature a fixed amount above a temperature of the fluid; determining a difference in power supplied to the first and second heaters; and determining a measurement of the fluid from the difference in power supplied to the first and second heaters.

Claims

1. A flow meter for measuring a fluid having a temperature, comprising:

a flow sensor including a sensor tube, a first heater disposed at said sensor tube, a second heater disposed at said sensor tube, and a first temperature sensor in thermal communication with the fluid; and

a circuit for selectively applying power to said first and second heaters to provide said first and second heaters at a temperature a fixed amount above the temperature of the fluid, and for determining a difference in power supplied to said first and second heaters, wherein the power supplied to said first and second heaters is determined from a product of a voltage and a current supplied to each of said first and second heaters.

2. The meter of claim 1, wherein said sensor tube is connected in parallel to a main flow passage.

3. The meter of claim 1, wherein said sensor tube is connected in series with a main flow passage.

4. The meter of claim 1, wherein said sensor tube is "U"-shaped.

5. The meter of claim 1, wherein said sensor tube is straight.

6. The meter of claim 1, wherein said first and second heaters are disposed outside of said sensor tube.

7. The meter of claim 6, wherein said first and second heaters are wires around said sensor tube.

8. The meter of claim 1, wherein said first and second heaters are within said sensor tube.

9. The meter of claim 1, wherein said first and second heaters are thin film elements.

10. The meter of claim 1, wherein said first temperature sensor is selected from a group comprising wire, thermocouples, resistor temperature devices, and thermistors.

11. The meter of claim 1, wherein said first temperature sensor is in thermal communication with the fluid via an ambient temperature block.

12. The meter of claim 11, wherein said ambient temperature block is in thermal communication with a portion of said sensor tube upstream of said first and second heaters, and wherein said ambient temperature block is in thermal communication with a portion of said sensor tube downstream from said first and second heaters.

13. The meter of claim 1, further comprising a thermal insulator surrounding said sensor tube.

14. The meter of claim 13, wherein said thermal insulator is closed cell foam.

15. The meter of claim 1, further comprising:

a first heater temperature sensor in thermal communication with said first heater; and

a second heater temperature sensor in thermal communication with said second heater.

16. The meter of claim 15, wherein said first and second heater temperature sensors are selected from a group comprising wire, thermocouples, resistor temperature devices, and thermistors.

17. The meter of claim 1, wherein said flow sensor includes a second temperature sensor in thermal communication with the fluid.

18. The meter of claim 17, wherein said circuit includes:

a first wheatstone bridge including a first resistor in series with said first heater and a second resistor in series with a first adjustable resistor in series with said first temperature sensor; and

a second wheatstone bridge including a third resistor in series with said second heater and a fourth resistor in series with a second adjustable resistor in series with said second temperature sensor.

19. The meter of claim 18, further comprising:

a first power controller connected to said first wheatstone bridge; and

a second power controller connected to said second wheatstone bridge.

20. The meter of claim 19, wherein said circuit includes

a first multiplier having first and second input terminals connected across said first resistor, third and fourth input terminals connected across said first heater, and an output terminal;

a second multiplier having a first and second input terminals connected across said third resistor, third and fourth input terminals connected across said second heater, and an output terminal; and

a summing mode having a first input terminal connected to said output terminal of said first multiplier, a second input terminal connected to said output terminal of said second multiplier, and an output terminal.

21. The meter of claim 20, wherein said summing node produces an output signal at said output terminal indicative of a signal at said first input terminal minus a signal at said second input terminal.

22. The meter of claim 20, further comprising a variable signal source, and wherein said summing node includes a third input terminal connected to said variable signal source.

23. The meter of claim 22, wherein said summing node produces an output signal at said output terminal indicative of a signal at said first input terminal minus a signal at said second input terminal minus a signal at said third input signal.

24. The meter of claim 20, further comprising an amplifier having an input terminal connected to said output terminal of said summing node, and having an output terminal.

25. The meter of claim 18, wherein said circuit includes a processor connected to said first and second wheatstone bridges.

26. The meter of claim 25, wherein said processor has an output terminal and procedures a signal at said output terminal indicative of the fluid.

27. The meter of claim 25, wherein:

said processor is connected to a node between said first and second resistors in said first wheatstone bridge via a first digital-to-analog converter; and

said processor is connected to a node between said third and fourth resistors in said second wheatstone bridge via a second digital-to-analog converter.

28. The meter of claim 27, wherein:

said processor is connected to said first variable resistor in said first wheatstone bridge via a third digital-to-analog converter; and

said processor is connected to said second variable resistor in said second wheatstone bridge via a fourth digital-to-analog converter.

29. The meter of claim 25, further comprising a multiplexer having:

a first input terminal connected to a first node between said first and second resistors;

a second input terminal connected to a second node between said first resistor and said first heater;

a third input terminal connected to a third node between said second resistor and said first variable resistor;

a fourth input terminal connected to a fourth node between said third and fourth resistors;

a fifth input terminal connected to a fifth node between said third resistor and said second heater; and

a sixth input terminal connected to a sixth node between said fourth resistor and said second variable resistor; and

an output terminal connected to said processor.

30. The meter of claim 29, wherein said output terminal of said multiplexer is connected to said processor via a analog-to-digital converter.

31. The meter of claim 29, wherein said multiplexer includes a control input terminal connected to said processor.

32. The meter of claim 1, wherein said circuit includes a processor connected to said first and second heaters and connected to said first temperature sensor.

33. The meter of claim 32, wherein said processor is connected to said first and second heaters and said first temperature sensor via current sensors.

34. The meter of claim 32, wherein said processor is connected to said first and second heaters and said first temperature sensor via digital-to-analog converters.

35. The meter of claim 32, wherein said sensor includes a first heater temperature sensor in thermal communication with said first heater, a second heater temperature sensor in communication with said second heater, and wherein said processor is connected to said first and second heater temperature sensors.

36. The meter of claim 35, wherein said processor is connected to said first and second heater temperature sensors via current sensors.

37. The meter of claim 35, wherein said processor is connected to said first and second heater temperature sensors via digital-to-analog converters.

38. The meter of claim 1, wherein:

the current supplied to said first heater is determined from a quotient of a voltage supplied to a first resistor connected in series with said first heater and a resistance of said first resistor; and

the current supplied to said second heater is determined from a quotient of a voltage supplied to a second resistor is series with said second heater and a resistance of said second resistor.

39. The meter of claim 1, wherein the current supplied to said first heater is determined by a first current sensor connected in series with said first heater and wherein the current supplied to said second heater is determined by a second current sensor connected is series with said second heater.

40. A method of measuring a fluid having a temperature, comprising:

determining the temperature of the fluid;

providing first and second heaters at a temperature a fixed amount above the temperature;

determining a difference in power supplied to the first and second heaters, wherein determining the power supplied to each of the first and second heater includes determining a product of a current and a voltage supplied to each of the first and second heaters; and

determining a measurement of the fluid from the difference in power supplied to the first and second heaters.

41. The method of claim 40, wherein determining a measurement includes determining mass flow rate of the fluid, and determining the measurement includes determining a product of a constant and the difference in power supplied to the first and second heaters.

42. The method of claim 40, wherein the determining a measurement includes determining mass flow of the fluid, and determining the measurement includes determining a product of an elapsed time, a constant, and the difference in power supplied to the first and second heaters.

43. The method of claim 40, wherein determining a measurement includes considering a gain factor.

44. The method of claim 43, wherein considering the gain factor includes determining a constant pressure specific heat of the fluid multiplied by a difference between the temperature of one of the first and second heaters and the temperature of the fluid.

45. The method of claim 40, wherein determining a measurement includes considering a zero flow calibration factor.

46. The method of claim 40, wherein determining a current supplied to each of the first and second heaters includes:

determining the current supplied to the first heater from a quotient of a voltage supplied to a first resistor in series with the first heater and a resistance of the first resistor, and

determining the current supplied to the second heater and a resistance of the second resistor.

47. The method of claim 40, wherein determining a current supplied to each of the first and second heaters includes directly determining the current supplied to each of the first and second heaters.

48. The method of claim 47, wherein directly determining a current supplied to each of the first and second heaters includes determining the current supplied to the first heater with a first current sensor connected in series with the first heater and determining the current supplied to the second heater with a second current sensor connected in series with the second heater.