Process for expanding tobacco

• US 6,125,855 A
• Filed: 10/20/1998
• Issued: 10/03/2000
• Est. Priority Date: 02/08/1996
• Status: Expired due to Term

• Current Assignee: Impex Process Equipment Limited
• Original Assignee: Imperial Tobacco Limited (Imperial Tobacco Group PLC)
• Inventors: Nevett, Robert, Henneveld, Clifford Hendrik, Chard, Brian Chester, Matthews, Keith Alan
• Primary Examiner(s): Derrington, James
• Assistant Examiner(s): MAYES, DIONNE WALLS
• Application Number:
  US09/117,427
• Time in Patent Office: 714 Days
• Field of Search: 131/296, 131/291, 131/901, 131/902, 131/294, 131/301, 131/300
• US Class Current: 131/296
• CPC Class Codes: A24B 3/182 Puffing
• CPC Class Codes: Y10S 131/90 Liquified gas employed in puffing tobacco

Abstract

Tobacco is treated to cause its expansion by a process which comprises the steps of subjecting it, in a treatment chamber, to a reduced pressure of not greater than 7 kPa, impregnating the cell structure of the tobacco with isopentane vapour at a temperature in the range of from 70° C. to 100° C. and maintaining the tobacco in contact with the vapour at a pressure of at least 400 kPa, removing excess isopentane vapour from the treatment chamber, contacting the impregnated tobacco with steam to expand the tobacco cell structure, reducing the pressure in the treatment chamber at a rate of at lest 10 kPa/minute, preferably 30 kPa/minute, and then venting the treatment chamber back to atmospheric pressure. The final filling value of the tobacco treated according to this process is directly proportional to the rate at which the pressure in the treatment chamber is reduced following the steam treatment of the tobacco.

Claims

1. A process for treating tobacco comprising the series of steps:

(1) subjecting in a chamber the tobacco to a reduced pressure of not greater than 70 mbar (7 kPa);

(2) introducing, into the chamber, isopentane vapour at a temperature in the range of from 70°

C. to 100°

C. and maintaining the tobacco in contact with isopentane vapour at a pressure of at least 4 bar (400 kPa) to cause impregnation of the tobacco;

(3) removing excess isopentane vapour by depressurising the chamber, without causing damage to the cell structure in the tobacco;

(4) contacting the impregnated tobacco with steam to expand the tobacco;

(5) reducing the pressure in the chamber at a rate of at least 100 mbar/minute (10 kPa/minute); and

(6) venting the chamber back to atmospheric pressure.

2. A process according to claim 1, wherein in step (1) the tobacco is subjected to a reduced pressure below 25 mbar (2.5 kPa).

3. A process according to claim 1, wherein in step (2) the tobacco is maintained in contact with the isopentane vapour at a pressure in the range of 4000-5200 mbar (400-520 kPa) for at least 30 minutes.

4. A process according to claim 1, wherein in step (4) the steam is introduced into the chamber to raise the pressure to a value of from 2200 to 3000 mbar (220-300 kPa).

5. A process according to claim 4, wherein the rate of change of pressure in step 5 in the process is at least 300 mbar/minute (30 kPa/minute).