Method and apparatus for maintaining valves in a water distribution system

• US 6,125,868 A
• Filed: 10/21/1998
• Issued: 10/03/2000
• Est. Priority Date: 06/18/1998
• Status: Expired due to Term

• Current Assignee: Hydra-Stop LLC
• Original Assignee: Hydra-Stop, Inc.
• Inventors: Redman, Michael J., Murphy, Kevin P., Smith, Garland Y.
• Primary Examiner(s): Walton, George L.
• Application Number:
  US09/176,602
• Time in Patent Office: 713 Days
• Field of Search: 137/315, 137/551, 137/899, 137/315.01, 251/129.01, 251/291, 251/292, 73/168, 73/862.29, 73/862.541, 73/862.51, 235/375, 700/83, 700/90, 702/33, 702/41
• US Class Current: 137/1
• CPC Class Codes: F16K 31/46 for remote operation
• CPC Class Codes: F16K 37/0075 For recording or indicating the functioning of a valve in combination with test equipment
• CPC Class Codes: F16K 37/0083 by measuring valve parameters
• CPC Class Codes: Y10T 137/0318 Processes
• CPC Class Codes: Y10T 137/598 With repair, tapping, assembly, or disassembly means
• CPC Class Codes: Y10T 137/6855 Vehicle
• CPC Class Codes: Y10T 137/8158 With indicator, register, recorder, alarm or inspection means

Abstract

A method and apparatus for maintaining valves in a water distribution system is the subject matter. A description is prepared of each valve in the system. An individual identifying symbol is assigned to each valve. The identifying symbol and the valve individual description and location, is loaded into a computer database. A group of valves in the system is selected to define an inspection route. A portable computer is loaded with the information regarding each valve along the inspection route. A valve turning machine is positioned adjacent to a selected valve. The valve turning machine includes an identification reader, a timer and the portable computer. A reader identifies a select valve by means of its symbol and the symbol is recorded in the portable computer. The turning machine is connected to the stem of the selected valve to turn the stem in a selected direction. The number of revolutions of the valve stem is counted and recorded in the portable computer. The lapsed time of each revolution of the valve stem is recorded in the portable computer. The condition of the selected valve is recorded in the portable computer. Each succeeding valve on the inspection route is inspected as described above. The information collected in the portable computer is downloaded into the database.

Claims

1. A method for maintaining valves in a water distribution system, comprising the steps of:

(a) preparing an individual description of each known valve in the system and the location of each valve;

(b) assigning an individual identifying symbol to each valve;

(c) loading into a computer database information for each valve, including the identifying symbol and the valve'"'"'s individual description and location;

(d) positioning each valve'"'"'s individual identifying symbol in association with the valve at its location;

(e) selecting a group of valves in the system to define an inspection route;

(f) loading into a portable computer a record of information defining the inspection route and the identifying symbol, individual description and location for each valve on the route;

(g) transporting to a location of a selected valve on the inspection route a valve turning machine, including an identification reader, a timer, and the portable computer;

(h) identifying an operator of the turning machine on the record in the portable computer;

(i) identifying with the identification reader the selected valve by means of the identifying symbol;

(j) recording the identifying symbol in the portable computer;

(k) connecting the turning machine to the stem of the selected valve;

(l) turning in a selected direction the stem of the selected valve;

(m) counting the number of revolutions of the valve stem in the selected direction and recording the number in the portable computer;

(n) recording in the portable computer the elapsed time for each revolution of the valve stem in the selected direction;

(o) placing the selected valve in the desired position for the valve in the system;

(p) recording the condition of the selected valve in the portable computer;

(q) inspecting each succeeding valve on the inspection route and repeating steps (h) through (p) of the inspection procedure at each valve;

(r) downloading into the database the information collected at each valve inspected on the inspection route; and

(s) reviewing the database to select valves for repair.

2. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

turning the valve stem of the selected valve in the direction opposite to the selected direction after turning the valve stem in the selected direction.

3. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

turning the valve stem of the selected valve in the direction opposite to the selected direction after turning the valve stem in the selected direction, and recording in the portable computer the elapsed time for each revolution of the valve stem in the direction opposite to the selected direction.

4. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

removing from the portable computer a PC card and connecting the PC card to the database for downloading into the database the information collected at each valve.

5. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

sorting the identification of the valves in the database by a selected condition of the valves.

6. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

displaying on the portable computer the individual description of the selected valve.

7. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

selecting a sequence of valve locations to repair the valve at each of the locations.

8. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

adding to the record in the portable computer an identification of a valve in the water distribution system not included in the computer database.

9. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

applying to the stem of the selected valve a regulated force to rotate the stem without damaging the stem.

10. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

turning the valve stem of the selected valve in the direction opposite to the selected direction after turning the valve stem in the selected direction, and removing from the portable computer a PC card and connecting the PC card to the database for downloading into the database the information collected at each valve.

11. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

turning the valve stem of the selected valve in the direction opposite to the selected direction after turning the valve stem in the selected direction, and recording in the portable computer the elapsed time for each revolution of the valve stem in the direction opposite to the selected direction, and sorting the identification of the valves in the database by the condition of each of the valves.

12. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

recording the condition of each valve in the portable computer.

13. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

adding to the record in the portable computer an identification of a valve in the water distribution system not included in the computer database, and selecting a sequence of valve locations to repair the valve at the selected location.

14. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

turning the valve stem of the selected valve in the direction opposite to the selected direction after turning the valve stem in the selected direction, recording in the portable computer the elapsed time for each revolution of the valve stem in the direction opposite to the selected direction, and adding to the record in the portable computer an identification of a valve in the water distribution system not included in the computer database.

15. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

adding to the record in the portable computer an identification of a valve in the water distribution system not included in the computer database, turning the valve stem of the selected valve in the direction opposite to the selected direction after turning the valve stem in the selected direction, recording in the portable computer the elapsed time for each revolution of the valve stem in the direction opposite to the selected direction, and sorting the identification of the valves in the database by a selected condition for each of the valves.

16. A method for maintaining valves in a water distribution system, as defined in claim 1, including;

turning the valve stem of the selected valve in the direction opposite to the selected direction after turning the valve stem in the selected direction, recording in the portable computer the elapsed time for each revolution of the valve stem in the direction opposite to the selected direction, removing from the portable computer a PC card and connecting it to the database for downloading into the database the information collected at each valve, sorting the identification of valves in the database by a selected condition, and selecting a sequence of valve locations to repair the valve at each location.

17. An apparatus for use in maintaining valves in a water distribution system comprising;

a turning machine selectively connectable to each of selected valves of the distribution system for selectively turning the stem of each of the valves, a timer connected to the turning machine for timing each turn of each valve stem, a recorder connected to the turning machine to record the turns made by each valve stem and recording the lapsed time for each turn of the valve stem.

18. An apparatus for use in maintaining valves in a water distribution system as defined in claim 17, including;

a scanner connected to the recorder for observing an identifying symbol of each valve and recording the symbol in the recorder.

19. An apparatus for use in maintaining valves in a water distribution system as defined in claim 17, wherein said turning machine includes a variable clutch for selecting the amount of force applied to each valve stem to turn the valve stem.

20. An apparatus for use in maintaining valves in a water distribution system as defined in claim 17, wherein the recorder is a portable computer having a PC card for transferring data from the portable computer to another computer.

21. An apparatus for use in maintaining valves in a water distribution system as defined in claim 17, wherein the recorder is a portable computer, a scanner connected to the portable computer for observing an identifying symbol of each valve and recording the symbol in the portable computer, and said portable computer having a PC card for transferring data from the portable computer to another computer.

22. An apparatus for use in maintaining valves in a water distribution system as defined in claim 17, wherein said turning machine includes a variable clutch for selecting the amount of force applied to each valve stem to turn the valve stem, and a scanner connected to the recorder for observing an identifying symbol of each valve and recording the symbol in the recorder.

23. An apparatus for use in maintaining valves in a water distribution system as defined in claim 17, wherein said turning machine includes a variable clutch for selecting the amount of force applied to each valve stem to turn the valve stem, said recorder being a portable computer, a scanner connected to the portable computer for observing an identifying symbol of each valve and recording the symbol in the portable computer, and said portable computer having a PC card for transferring data from the portable computer to another computer.