Downhole valve

• US 6,125,930 A
• Filed: 01/26/1998
• Issued: 10/03/2000
• Est. Priority Date: 07/26/1995
• Status: Expired due to Fees

• Current Assignee: Petroline Wellsystems Limited (Weatherford International PLC)
• Original Assignee: Petroline Wellsystems Limited (Weatherford International PLC)
• Inventors: Moyes, Peter Barnes
• Primary Examiner(s): SUCHFIELD, GEORGE A
• Application Number:
  US09/000,292
• Time in Patent Office: 981 Days
• Field of Search: 166/323, 166/324, 166/317, 166/321, 166/66.6, 166/66.7, 166/320, 166/66
• US Class Current: 166/66
• CPC Class Codes: E21B 2200/05 Flapper valves
• CPC Class Codes: E21B 34/066 electrically actuated
• CPC Class Codes: E21B 34/101 with means for equalizing fluid pressure above and below the valve
• CPC Class Codes: E21B 34/102 with means for locking the closing element in open or closed position E21B34/105 and E21B34/108 take precedence
• CPC Class Codes: E21B 34/103 with a shear pin

Abstract

A downhole check valve includes a body (32) defining a flow passage and a valve assembly (34, 42, 44) mounted in the body, the valve assembly including a valve member (34) movable from a first configuration to a second configuration. In the first configuration the valve member prevents flow in one direction through the passage, and in the second configuration the valve member is retained in an open position. A valve member retaining sleeve (48) is normally restrained in a first configuration and biassed for movement to a second configuration. The retainer is held in the first configuration while the valve member (34) is in the first configuration and is releasable from the first configuration to move the valve member to the open position and retain the valve member in the open position.

Claims

1. A downhole valve including:

a body defining a flow passage;

a valve assembly mounted in the body, the valve assembly including a valve member being movable from a first configuration to a second configuration, in the first configuration the valve member preventing flow in at least one direction through the passage, and in the second configuration the valve member being retained in an open position;

a valve member retainer normally restrained in a first configuration and biassed for movement to a second configuration, the retainer being held in the first configuration while the valve member is in the first configuration and being releasable from said first configuration, by axial movement of the valve assembly relative to the valve body, to move the valve member to the open position and retain the valve member in the open position; and

a coupling arrangement including a retractable coupling member for initially coupling the valve assembly to the body to prevent relative movement therebetween, whereby retraction of the coupling member permits uncoupling, and thus permits release of the valve member retainer.

2. The valve of claim 1, wherein, in the first configuration, the valve member is normally closed and will hold pressure from said one direction but will open in response to pressure from the opposite direction.

3. The valve of claim 1, wherein the valve member retainer is biassed towards its second configuration by a spring.

4. The valve of claim 1, wherein the axial movement of the valve assembly releases a trip coupling.

5. The valve of claim 1, wherein the axial movement is achieved by application of a pressure force to the valve member or to a portion of the valve assembly.

6. The valve of claim 4, wherein the pressure force is applied directly in the valve member by fluid in the valve body.

7. The valve of claim 1, wherein said axial movement of the valve assembly relative to the body is resisted by a biassing member.

8. The valve of claim 7, wherein the biassing member is pre-stressed such that the degree of axial movement necessary to release the valve member retainer is only obtained by application of a pressure above a predetermined level.

9. The valve of claim 1, wherein the coupling arrangement includes a shear coupled that will release on application of a predetermined force.

10. The valve of claim 1, wherein a coupling member actuator is provided and is remotely activatable to permit uncoupling.

11. The valve of claim 10, wherein the coupling member actuator is an electric motor.

12. The valve of claim 10, wherein the coupling member actuator is activated by pressure pulses.

13. The valve of claim 1 wherein the valve assembly includes a portion for initially closing a port in the wall of the body, which port communicates with a control line linked to a packer or other fluid actuated downhole tool, the valve assembly portion being movable to permit fluid flow through the port from the body passage.

17. The valve of claim 1 wherein the valve assembly includes a valve member carriage and the released retainer is movable relative thereto.

18. The valve of claim 17, wherein the valve member is a ball and the carriage includes a ball cage and the retainer is movable relative to the cage, following release of the retainer from the first configuration.

19. The valve of claim 1, wherein the retainer includes an axially movable sleeve defining a portion of the valve flow passage.

20. The valve of claim 19, wherein the valve is a ball valve and an end of the sleeve bears on the ball surface to push the ball to the open position.

21. The valve of claim 19, wherein the valve member is in the form of one or more flappers and an end of the sleeve is utilised to push the flappers to the open position and then define the flow passage past the flappers.

22. The valve of claim 1 wherein the valve is configurable to permit limited flow of fluid in said one direction by providing a further valve including a normally open valve member which remains open where there is only a limited flow in said one direction, but closes in response to a higher rate of flow.

23. The valve of claim 22, wherein said further valve includes a valve member which is normally lifted from its seat by a spring, such that fluid may pass around the member, a higher flow creating a pressure force on the valve member and overcoming the spring force to close the valve.

24. The valve of claim 22, wherein said further valve is provided in the valve member of said valve assembly.

25. The valve of claim 1 further comprising means for equalising pressure across the valve member, said means defining a fluid path for providing fluid communication across the valve member following release of said valve member retainer from the first configuration.

14. A downhole valve including:

a body defining a flow passage;

a valve assembly mounted in the body, the valve assembly including a valve member being movable from a first configuration to a second configuration, in the first configuration the valve member preventing flow in at least one direction through the passage, and in the second configuration the valve member being retained in an open position;

a valve member retainer normally restrained in a first configuration and biassed for movement to a second configuration, the retainer being held in the first configuration while the valve member is in the first configuration and being releasable from said first configuration, by axial movement of the valve assembly relative to the valve body, to move the valve member to the open position and retain the valve member in the open position; and

a biassing member for resisting said axial movement of the valve assembly relative to the body.

15. A downhole valve including:

a body defining a flow passage;

a valve assembly mounted in the body, the valve assembly including (a) a valve member being movable from a first configuration to a second configuration, in the first configuration the valve member preventing flow in at least one direction through the passage, and in the second configuration the valve member being retained in an open position, (b) a portion for initially closing a port in the wall of the body, which port communicates with a control line linked to a packer or other fluid actuated downhole too, the valve assembly portion being movable to permit fluid flow through the port from the body passage;

a valve member retainer normally restrained in a first configuration and biassed for movement to a second configuration, the retainer being held in the first configuration while the valve member is in the first configuration and being releasable from said first configuration to move the valve member to the open position and retain the valve member in the open position.

16. The valve of claim 15, wherein the valve member retainer is releasable from its first configuration by axial movement of the valve assembly relative to the valve body.

26. A downhole check valve comprising:

a body defining a flow passage and;

a valve assembly mounted in the body, the valve assembly including;

a primary valve member being movable from a first configuration to a second configuration, in the first configuration the valve member preventing flow in at least one direction through the passage, and in the second configuration the valve member being retained in an open position; and

a normally open secondary valve member configured to permit flow in said one direction through said primary valve member up to a predetermined rate and being closed by fluid forces in the event of the flow rate approaching said predetermined rate.

27. The valve of claim 26, wherein the secondary valve member is located on the primary valve member and controls flow through a passage extending therethrough.

28. Downhole apparatus including:

a body;

a member mounted on the body and being movable relative thereto;

a coupling between the body and the member, in a first configuration the coupling preventing movement of the member relative to the body and in a second configuration the coupling permitting such movement;

a coupling actuator for moving the coupling from the first to the second configuration;

a sensor operatively associated with the coupling actuator and for activating the actuator on detection of a predetermined activation signal, wherein the member forms part of a valve, the valve being locked in a closed first configuration by the coupling and being movable to an open second configuration on re-configuring of the coupling.

29. The apparatus of claim 28, wherein the valve controls flow of fluid through an axial passage defined by the body.

30. The apparatus of claim 28, wherein the valve controls flow of fluid through a wall of the body.

31. Downhole apparatus including:

a body;

a member mounted on the body and being movable relative thereto;

a coupling between the body and the member, in a first configuration the coupling preventing movement of the member relative to the body and in a second configuration the coupling permitting such movement;

a coupling actuator for moving the coupling from the first to the second configuration;

a sensor operatively associated with the coupling actuator and for activating the actuator on detection of a predetermined activation signal, wherein the member is movable by application of fluid pressure thereto.

32. Downhole apparatus including:

a body;

a member mounted on the body and being movable relative thereto;

a coupling between the body and the member, in a first configuration the coupling preventing movement of the member relative to the body and in a second configuration the coupling permitting such movement;

a coupling actuator for moving the coupling from the first to the second configuration;

a sensor operatively associated with the coupling actuator and for activating the actuator on detection of a predetermined activation signal, wherein the coupling actuator include an electric motor linked to a threaded shaft and threaded follower for movement therealong.