Device and method for sorting objects using buffer receptacles at sorting outlets

• US 6,126,017 A
• Filed: 09/06/1996
• Issued: 10/03/2000
• Est. Priority Date: 09/08/1995
• Status: Expired due to Fees

• Current Assignee: Solystic
• Original Assignee: Mannesmann Dematic Postal Automation SA (Northrop Grumman Corporation)
• Inventors: Hours, Patrick
• Primary Examiner(s): Nguyen, Tuan N.
• Application Number:
  US08/709,094
• Time in Patent Office: 1,488 Days
• Field of Search: 209/698, 209/706, 209/900, 209/912, 209/911, 198/369.7, 198/370.01, 198/370.03, 198/701, 198/703, 198/704
• US Class Current: 209/698
• CPC Class Codes: B07C 3/008 Means for collecting objects, e.g. containers for sorted mail items pile receivers in general B65H31/00
• CPC Class Codes: B07C 3/06 Linear sorting machines in which articles are removed from a stream at selected points
• CPC Class Codes: Y10S 209/90 Sorting flat-type mail
• CPC Class Codes: Y10S 209/911 Feed means supporting or guiding item moving under influence of gravity

Abstract

The device for sorting objects, for example mail items, includes a conveyor (1) that directs the objects to be sorted to sorting output receptacles (7) associated with corresponding sorting outputs and in which the sorted objects are stored. A buffer receptacle (11) is provided at each sorting output. Each buffer receptacle (11) has a retractable bottom (12) and temporarily stores sorted objects before they are transferred into a sorting output receptacle and/or while that sorting output receptacle is replaced by an empty receptacle. Because of these buffer receptacles, the throughput of the sorting device may remain constant while sorting output receptacles are replaced.

Claims

1. A device for sorting objects, including a conveyor (1) that directs the objects to be sorted to sorting output receptacles (7) associated with corresponding sorting outputs and in which the sorted objects are stored, and buffer receptacles (11) provided, respectively, at each of the sorting outputs, and fixed in position relative to corresponding ones of the sorting output receptacles (7), each of said buffer receptacles storing sorted objects temporarily and, on command, releasing the temporarily sorted objects into the corresponding ones of the sorting output receptacles (7);

wherein each one of the buffer receptacles (11) includes a retractable bottom (12) and is disposed over the corresponding one of the sorting output receptacles (7);

means (5) for feeding the objects to be sorted onto the conveyor (1);

means (8,

     10) for outputting signals indicative of a dimension of each one of the objects fed onto the conveyor and the sorting output to which the objects must be directed; and

means (9) for monitoring how near to full the sorting output receptacles (7) and the buffer receptacles (11) are based on an output of said outputting means (8,

     10), and for commanding the opening or the closing of the retractable bottom (12) of each one of the buffer receptacles (11) according to how near to full said buffer receptacles (11) or the corresponding sorting output receptacles (7) are.

2. The device as claimed in claim 1, wherein said monitoring and commanding means (9) keeps the retractable bottom (12) of each one of the buffer receptacles (11) normally open and closes the retractable bottom (12) of one of the buffer receptacles (11) when a corresponding one of the sorting output receptacles (7) is nearly full.

3. The device as claimed in claim 1, wherein said monitoring and commanding means (9) keeps the retractable bottom (12) of each one of the buffer receptacles (11) normally closed in order to store sorted objects (2) temporarily therein and opens the retractable bottom (12) of one of the buffer receptacles (11) when said one of the buffer receptacles (11) is nearly full in order to transfer the temporarily stored objects from said one of the buffer receptacles (11) to a corresponding one of the sorting output receptacles (7).

4. A method of sorting objects using a device including a conveyor (1) that directs the objects to be sorted to sorting output receptacles (7) associated with corresponding sorting outputs and in which the sorted objects are stored, and buffer receptacles (11) provided, respectively, at each of the sorting outputs, and fixed in position relative to corresponding ones of the sorting output receptacles (7), said method comprising:

storing objects temporarily in the buffer receptacles (11);

releasing the temporarily stored objects on command into the corresponding ones of the sorting output receptacles (7);

feeding the objects to be sorted onto the conveyor (1);

outputting signals indicative of a dimension of each one of the objects fed onto the conveyor and the sorting output to which the objects must be directed; and

monitoring how near to full the sorting output receptacles (7) and the buffer receptacles (11) are based on the signals output in said outputting step, and commanding the opening or the closing of a retractable bottom (12) of each one of the buffer receptacles (11) according to how near to full said buffer receptacles (11) or the corresponding sorting output receptacles (7) are.

5. The method claimed in claim 4, comprising keeping the retractable bottom (12) of each one of the buffer receptacles (11) normally open and closing the retractable bottom (12) of one of the buffer receptacles (11) when a corresponding one of the sorting output receptacles (7) is nearly full.

6. The method claimed in claim 4, comprising keeping the retractable bottom (12) of each one of the buffer receptacles (11) normally closed in order to store sorted objects (2) temporarily therein and opening the retractable bottom (12) of one of the buffer receptacles (11) when the one of the buffer receptacles (11) is nearly full in order to transfer the temporarily stored objects from the one of the buffer receptacles (11) to a corresponding one of the sorting output receptacles (7).