Impaction instruments

• US 6,126,659 A
• Filed: 09/30/1998
• Issued: 10/03/2000
• Est. Priority Date: 09/30/1998
• Status: Expired due to Fees

• Current Assignee: DePuy Orthopaedics Incorporated (Johnson & Johnson)
• Original Assignee: DePuy Orthopaedics Incorporated (Johnson & Johnson)
• Inventors: Wack, Michael A.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Goldberg, Jonathan D.
• Application Number:
  US09/163,633
• Time in Patent Office: 734 Days
• Field of Search: 606/99, 606/84-86, 606/60-63, 623/22-23, 623/18-21
• US Class Current: 606/60
• CPC Class Codes: A61F 2/36 Femoral heads ; Femoral endoprostheses
• CPC Class Codes: A61F 2/3662 Femoral shafts
• CPC Class Codes: A61F 2/367 Proximal or metaphyseal parts of shafts trochanteric devices connected to said proximal parts A61F2/30739
• CPC Class Codes: A61F 2/3676 Distal or diaphyseal parts of shafts
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30387 Dovetail connection
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30517 using a locking plate
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30736 Augments or augmentation pieces, e.g. wedges or blocks for bridging a bone defect
• CPC Class Codes: A61F 2002/30797 internally-threaded
• CPC Class Codes: A61F 2002/3625 Necks
• CPC Class Codes: A61F 2002/365 Connections of heads to necks
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2250/0064 Sets comprising a plurality of prosthetic parts of different sizes

Abstract

An instrument and method are provided for compacting bone chips into a prepared metaphyseal portion of a femur, in order to conform the femur to receive a femoral implant stem. The instrument comprises a tamping stem having a shape and size corresponding to the implant stem. The instrument also comprises a plurality of wedge-shaped enlarging portions ranging from largest to smallest. The method involves selecting appropriate sized enlarging portions, attaching the largest wedges to the instrument, placing the instrument into the femur, supplying bone chips, impacting the instrument to compact bone chips, and repeating compaction with successively smaller wedges until the femur is conformed to receive the femoral implant stem. Once inserted into the femur, the distal end of the instrument remains in contact with the diaphysis throughout the bone chip compaction process. Thus, bone chips cannot enter the diaphysis, and the instrument remains in proper alignment throughout the process.

Claims

1. An instrument for compacting bone chips into a prepared metaphyseal portion of a femur to provide a cavity conformed to receive a femoral implant stem, the instrument comprising

an impaction stem having a size and shape corresponding to the intended implant stem, said impaction stem having a proximal end and a distal end, a handle attached to the proximal end, and a plurality of enlarging portions to be attached to the impaction stem,

said enlarging portions ranging in size from a largest size portion to a smallest size portion such that the bone compaction can be initiated with the largest size portion and repeated with successively smaller portions including the smallest portion to provide a cavity conformed to receive the implant stem.

2. The instrument of claim 1 in which the enlarging portions are wedge shaped and provided in pairs to be attached to the proximal end of the impaction stem, each wedge shaped portion tapering downwardly in size from its proximal end to its distal end.

3. The instrument of claim 2 in which each enlarging portion is provided with a connector portion and the impaction stem is provided with a mating connector portion.

4. The instrument of claim 3 in which the connector portions are mating male and female dovetail slide portions, one portion on each enlarging portion and one portion on the impaction stem.

5. The instrument of claim 4 in which the slide portions extend longitudinally in the proximal-to-distal direction of the stem and enlarging portions, and said handle includes a member for holding the slide portions in rigid contact when the handle is fastened to the impaction stem.

6. The instrument of claim 1, further comprising a stem extension which can be fixed to the distal end of the impaction stem.

7. An instrument for compacting graft material into a prepared metaphyseal portion of a femur to provide a cavity conformed to receive a femoral implant stem, the instrument comprising

an impaction stem having a size and shape corresponding to the intended implant stem, said impaction stem having a proximal end and a distal end, a handle connected to the proximal end, and a plurality of enlarging portions to be attached to the impaction stem.

8. The instrument of claim 7, further comprising means for removably holding a pair of the enlarging portions in rigid contact with the proximal portion of the proximal end of the impaction stem.

9. A method for compacting bone chips into a prepared metaphyseal portion of a femur to receive a prosthesis stem comprising the steps of

providing an impaction stem having a size and shape corresponding to the size and shape of the prosthesis stem to be installed in the femur,

providing a plurality of enlarging portions to be attached to the impaction stem, the enlarging portions ranging in size from a largest size portion to a smallest size portion,

filling the femur cavity with bone chips,

starting with the largest size portion attached to the impaction stem, compacting a layer of bone chips within the cavity, and

repeating the filling and compacting with successively smaller enlarging portions to obtain a cavity lined with compacted bone chips conformed to receive the prosthesis stem.

10. The method of claim 9 in which the impaction stem is elongated to extend in the proximal-distal direction and the enlarging portions are elongated to extend in the proximal-distal direction, each enlarging portion being wedge shaped to be larger at its proximal end than its distal end.

11. The method of claim 10 in which the enlarging portions are provided in pairs to be connected to opposite sides of the proximal end of the impaction stem.

12. The method of claim 11 in which the enlarging portions are attached to the impaction stem by rigid interlocking connector portions extending longitudinally and are held to the impaction stem by connecting a handle to the stem to lock the enlarging portions in place.

13. The method of claim 11 in which the size and shape of the largest pair of the enlarging portions is selected to provide, in combination with the impaction stem, an instrument which is proportioned and designed to provide proper alignment in the femoral tunnel.

14. A method for compacting bone chips into a prepared metaphyseal portion a femur to provide a cavity conformed to receive a femoral implant stem comprising the steps of

providing an impaction stem having a size and shape corresponding to the size and shape of the femoral implant stem to be installed in the femur, said impaction stem having a proximal end and a distal end,

providing a plurality of enlarging portions to be attached to the impaction stem, said enlarging portions ranging in size from a largest size portion to a smallest size portion,

attaching the largest size enlarging portions to the proximal end of the impaction stem,

placing the distal end of the impaction stem into the femur and advancing the impaction stem until the distal end contacts the diaphyseal portion of the femur,

filling the prepared metaphyseal portion with graft material,

compacting a layer of graft material within the cavity using vigorous blows,

replacing the attached enlarging portions with smaller enlarging portions,

repeating the filling and compacting steps using successively smaller enlarging portions to obtain a cavity lined with compacted graft material conformed to receive the femoral implant stem, and

removing the impaction stem from the femur.

15. The method of claim 14 wherein the graft material comprises bone chips.

16. The method of claim 14 in which the distal portion of the impaction stem is only partially withdrawn from the femur when replacing the enlarging portions, and the impaction stem remains in contact with the diaphyseal portion until compaction is complete.

17. The method of claim 16, wherein the final step of filling and compacting is performed using the impaction instrument without any wedges attached thereto.