Expandable bone connector

• US 6,126,663 A
• Filed: 04/15/1999
• Issued: 10/03/2000
• Est. Priority Date: 04/15/1999
• Status: Expired due to Fees

• Current Assignee: John Hunter Hair
• Original Assignee: John Hunter Hair
• Inventors: Hair, John Hunter
• Primary Examiner(s): Thaler, Michael H.
• Assistant Examiner(s): HO, TAN-UYEN THI
• Application Number:
  US09/292,286
• Time in Patent Office: 537 Days
• Field of Search: 606/72, 606/69, 606/53, 606/232
• US Class Current: 606/324
• CPC Class Codes: A61B 17/688 for reattaching pieces of the skull
• CPC Class Codes: A61F 2/2875 Skull or cranium A61F2/2803 and A61F2/3099 take precedence

Abstract

An expandable fastener is used to join adjacent portions of bones for surgical recovery. The fastener typically includes a sleeve having an expandable section and a ram that is moveable between a ready position and a deployed position. When the ram is moved to the deployed position, the ram forces the sleeve to expand against at least one of the bone sections. Preferably, the sleeve includes a plurality of prongs in the expandable section that are forced outwardly when the ram is moved to the deployed position. The prongs may include protrusions having bearing surfaces that curve outwardly from the bore of the sleeve. When the sleeve is expanded, the protrusion bearing surfaces apply both a lateral and a radial force, with the radial force acting to clamp one or both of the bone portions between the prong and a flange on the sleeve. In some embodiments, the fastener is designed to be shorter than the surrounding bone is thick so that the fastener may be used to secure adjacent bone sections without extending into the cranial cavity. A method of using the fastener is also disclosed wherein a fastener is inserted into at least one craniotomy burr hole and thereafter expanded, such as by driving the ram of the typical fastener down into to sleeve by screwing the ram into the sleeve. All burr holes may be filled by a fastener, thereby providing multi-point fixation of the bone flap to the surrounding cranial bone.

Claims

1. An expandable fastener for joining adjacent bone portions, comprising:

a) a sleeve having a flange portion and a plurality of prongs;

each of said prongs having a proximal end proximate said flange portion and a distal end distant from said flange portion;

each of said prongs further having at least one outwardly extending protrusion disposed near said distal end, said protrusions having an upper bearing surface generally sloped outwardly away from said flange portion;

b) a ram moveable between a first position and a second position with said ram disposed substantially within said sleeve in said second position; and

c) wherein, with said sleeve disposed between two adjacent bone portions, moving said ram from said first position to said second position expands said sleeve and forces at least one of said upper bearing surfaces of said protrusions into firm contact with at least one of said bone portions so as to constrain the relative motion between said bone portions.

2. The fastener of claim 1 and wherein moving said ram from said first position to said second position generates a compressive force between at least two of said upper bearing surfaces of said protrusions and said flange portion.

3. The fastener of claim 1 wherein said fastener has a overall length not greater than six mm with said ram in said second position.

4. The fastener of claim 1 wherein said ram does not extend above said sleeve in said second position.

5. The fastener of claim 1 wherein said sleeve includes a bore and wherein said sleeve is symmetric about said bore.

6. An expandable fastener for joining adjacent bone portions, said bone portions substantially defining a burr hole having a first diameter, comprising:

a) a sleeve having a bore, a plurality of prongs, and a flange portion;

each of said prongs having a proximal end proximate said flange portion and a distal end distant from said flange portion;

each of said prongs further having at least one outwardly extending protrusion disposed near said distal end, said protrusions having an upper bearing surface generally sloped outwardly away from said flange portion, each of said prongs further having a spur extending into said bore generally opposite the corresponding protrusion;

b) a ram moveable between a first position and a second position, wherein the majority of said ram is external to said sleeve in said first position and wherein said ram is disposed substantially within said sleeve and said ram does not extend above said flange portion in said second position;

c) wherein, with said sleeve disposed between two adjacent bone portions, moving said ram from said first position to said second position

i) expands said sleeve and forces at least one of said upper bearing surfaces of said protrusions into firm contact with at least one of said bone portions so as to constrain the relative lateral and radial motion between said bone portions, and

ii) generates a compressive force between at least one of said prongs and said flange portion, clamping at least a portion of at least one of said bone portions therebetween;

d) wherein said prongs, before said sleeve expansion, fit within a cylindrical space having a diameter smaller than said first diameter; and

e) wherein said flange portion has a lateral dimension larger than said first diameter.

7. The fastener of claim 6 wherein said prongs are sized to enter the cancellous layer of said bone portions when said ram is assumes said second position and said flange directly contacts said bone portions.

8. A method of joining first and second bone portions using an expandable fastener, comprising:

a) positioning the first and second bone portions so as to be adjacent on along at least one edge;

b) forming at least one burr hole substantially defined by the adjacent bone portions;

c) inserting the expandable fastener into said burr hole;

said fastener having an expandable section; and

d) thereafter, with said bone portions adjacent to one another, expanding said expandable section into firm contact at least one of said first and second bone sections so as to constrain the relative motion between said first and second bone sections.

9. The method of claim 8 wherein said fastener includes an expansion driver moveable between a first position and a second position, and wherein said expanding includes moving said expansion driver from said first position to said second position.

10. The method of claim 9 wherein said fastener includes a sleeve having said expandable section and wherein said expansion driver includes a ram and wherein said expanding includes moving said ram relative to said sleeve.

11. The method of claim 10 wherein said moving includes screwing said ram into said sleeve.

12. The method of claim 8 wherein said burr hole has a first size and wherein said expandable section includes a plurality of prongs that:

a) fit within a cylindrical space having a diameter smaller than said first size before said expansion; and

b) extend outside a cylindrical space having a diameter at least as large as said first size after said expansion.

13. The method of claim 8 wherein said expandable section includes a plurality of prongs and wherein said expansion causes said prongs to engage both of said bone sections.

14. The method of claim 8 wherein at least one of said first and second bone sections is a portion of a skull having an inner cortical bone and wherein said fastener does not extend interiorly of the inner cortical bone after said expansion.

15. The method of claim 8 wherein said positioning forms a plurality of burr holes and further including inserting a plurality of said fasteners into respective burr holes and thereafter expanding the expandable sections of said fasteners so as to constrain the relative motion between said first and second bone sections.

16. A method of closing a craniotomy using an expandable fastener, comprising:

a) positioning a bone flap in an opening formed in surrounding cranial bone so as to be adjacent along at least one edge with said surrounding cranial bone, said bone flap substantially filling said opening, said bone flap and said surrounding cranial bone collectively substantially defining at least one burr hole;

b) situating an expandable fastener at least partially in said burr hole;

said fastener having at least one flange, an expansion driver, and an expandable section having at least one protrusion associated therewith;

said fastener disposed so that said flange rests outside the cranial cavity; and

c) thereafter, expanding said expandable section of said fastener by moving said expansion driver from a first position to a second position so as to clamp at least a portion of said surrounding bone between said protrusion and said flange, thereby constraining the relative motion between said bone flap and said surrounding cranial bone.

17. The method of claim 16 wherein said expanding causes said fastener to clamp on both said surrounding bone and said bone flap.

18. The method of claim 16 wherein at least one of said protrusions extends into the cancellous portion of said surrounding cranial bone after said expansion.

19. The method of claim 16 wherein said fastener does not extend interiorly of the inner cortical bone after said expansion.

20. The method of claim 16 wherein said positioning forms a plurality of burr holes and including inserting a plurality of expandable fasteners into respective burr holes so that the flanges of said plugs rest outside the cranial cavity and further including thereafter expanding the respective expandable sections of said fasteners by moving respective expansion drivers from a first position to a second position so as to clamp at least a portion of said surrounding bone between respective protrusions and flanges, thereby constraining the relative motion between said bone flap and said surrounding cranial bone.